LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - 3.5L GTDI) >> In-Vehicle Repair >> Exhaust Manifold - LH >> Removal

Exhaust Manifold - LH: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

  1. 1.

    Remove the 2 top LH exhaust manifold heat shield bolts.
GFD34877Courtesy of FORD MOTOR COMPANY

  1. 2.

    Remove the 3 twist lock retainers and the underbody air duct.
GFD34445Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the LH catalytic converter. REFER to Exhaust System .

  1. 4.

    Remove the bottom bolt and the LH exhaust manifold heat shield.
GFD34878Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the 2 bolts and the upper LH turbocharger bracket-to-cylinder block bracket.
GFD34879Courtesy of FORD MOTOR COMPANY

  1. 6.

    Loosen the 2 bolts for the LH lower turbocharger bracket.
GFD34880Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the 3 LH turbocharger-to-exhaust manifold bolts.
    • Discard the bolts.
GFD34881Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove and discard the gasket.
GFD34882Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the 8 LH exhaust manifold nuts and the exhaust manifold.
    • Discard the nuts.
GFD34883Courtesy of FORD MOTOR COMPANY
    NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.

  1. 10.
    Remove the 8 LH exhaust manifold studs and exhaust manifold gasket.
    • Discard the studs and gasket.
    • Clean the exhaust manifold mating surface of the cylinder head with metal surface prep. Follow the directions on the packaging.
GFD34884Courtesy of FORD MOTOR COMPANY