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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - 3.5L GTDI) >> In-Vehicle Repair >> Exhaust Manifold - RH >> Installation

Exhaust Manifold - RH: Installation

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  1. 1.

    Install 8 new RH exhaust manifold studs.
    • Tighten to 12 Nm (106 lb-in).
GFD34896Courtesy of FORD MOTOR COMPANY
    NOTE: Failure to tighten the exhaust manifold nuts to specification a second time will cause the exhaust manifold to develop an exhaust leak.

  1. 2.
    Install a new gasket, RH exhaust manifold and 8 new nuts. Tighten in 2 stages in the sequence shown:
    • Stage 1: Tighten to 15 Nm (133 lb-in).
    • Stage 2: Tighten to 20 Nm (177 lb-in).
Fig 1: RH Exhaust Manifold Nuts Tightening Sequence
GFD34897Courtesy of FORD MOTOR CO.

  1. 3.

    Install the RH turbocharger. FUEL CHARGING AND CONTROLS - TURBOCHARGER - 3.5L GTDI .

  1. 4.

    Install the underbody air duct and the 3 twist lock retainers.
GFD34445Courtesy of FORD MOTOR COMPANY
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