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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Intake Air Distribution And Filtering >> Removal And Installation >> Intake Air System Components - Exploded View

Intake Air System Components - Exploded View

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Exploded View - 2.0L GTDI Air Cleaner 

GFD35519Courtesy of FORD MOTOR COMPANY
Item Service Part Number Description Tool Number Material Name Notes
1 - MAF sensor electrical connector (part of 14290) - - -
2 - MAF sensor wiring harness retainer (part of 14290) - - -
3 9661 ACL cover - - -
4 9601 ACL element - - -
5 N811797 ACL tray assembly bolt (2 required) - - 5 Nm (44 lb-in)
6 9A600 ACL tray assembly - - -
7 9628 ACL tray assembly-to-Air Cleaner (ACL) cover clamps (2 required) - - -
8 9P686 ACL insulator (2 required) - - -
9 W711158 ACL mounting bracket bolt (2 required) - - 10 Nm (89 lb-in)
10 9647 ACL mounting bracket - - -
11 9G271 Fuel vapor tube - - -
12 - ACL outlet pipe-to-Air Cleaner (ACL) cover clamp (part of 9B659) - - 5 Nm (44 lb-in)
13 9B659 ACL outlet pipe - - -
14 6A957 Engine cover mounting pin - - 5 Nm (44 lb-in)
15 W714640 Turbocharger inlet pipe stud bolt - - 5 Nm (44 lb-in)
16 W700005 Turbocharger inlet pipe bolt - - 5 Nm (44 lb-in)
17 8C362 Crankcase ventilation hose - - -
18 - ACL outlet pipe-to-turbocharger inlet pipe clamp (part of 9B659) - - 5 Nm (44 lb-in)
19 9B659 Turbocharger inlet pipe - - -
20 - Turbocharger inlet pipe-to-turbocharger clamp (part of 9B659) - - 5 Nm (44 lb-in)

2.0L GTDI CAC Inlet Pipes 

GFD35520Courtesy of FORD MOTOR COMPANY
Item Service Part Number Description Tool Number Material Name Notes
1 - CAC -to-upper CAC inlet tube clamp (part of 6C646) - - 5 Nm (44 lb-in)
2 6C646 Upper CAC inlet tube - - -
3 - Upper CAC inlet tube-to-intermediate CAC inlet tube clamp (part of 6C646) - - 8 Nm (71 lb-in)
4 W702928 Intermediate CAC inlet tube bolt - - 6 Nm (53 lb-in)
5 W708662 Intermediate CAC inlet tube bolt - - 6 Nm (53 lb-in)
6 6C646 Intermediate CAC inlet tube - - -
7 - Intermediate CAC inlet tube-to-lower CAC inlet tube clamp (part of 6C646) - - 5 Nm (44 lb-in)
8 - Turbocharger-to-lower CAC inlet tube clamp (part of 6C646) - - 5 Nm (44 lb-in)
9 6C646 Lower CAC inlet tube - - -

2.0L GTDI CAC Outlet Pipes 

GFD35521Courtesy of FORD MOTOR COMPANY
Item Service Part Number Description Tool Number Material Name Notes
1 9G271 Fuel vapor tube - - -
2 - CAC -to- upper CAC outlet tube clamp (part of 6C640) - - 5 Nm (44 lb-in)
3 6C640 Upper CAC outlet tube - - -
4 - Upper CAC outlet tube-to-intermediate CAC outlet tube clamp (part of 6C640) - - 5 Nm (44 lb-in)
5 6C640 Intermediate CAC outlet tube - - -
6 - Intermediate CAC outlet tube-to-lower CAC outlet tube clamp (part of 6C640) - - 5 Nm (44 lb-in)
7 6C640 Lower CAC outlet tube - - -
8 - Lower CAC outlet tube-to-TB clamp (part of 6C640) - - 5 Nm (44 lb-in)

3.5L Ti-VCT 

GFD35522Courtesy of FORD MOTOR COMPANY
Item Service Part Number Description Tool Number Material Name Notes
1 - MAF sensor electrical connector (part of 14290) - - -
2 - MAF sensor wiring harness retainer (part of 14290) - - -
3 W711655 MAF sensor screw (2 required) - - 2 Nm (18 lb-in)
4 12B579 MAF sensor - - -
5 6758 Crankcase ventilation tube quick connect coupling - - -
6 9B659 ACL outlet pipe - - -
7 9C632 ACL outlet pipe clamps - - 5 Nm (44 lb-in)
8 9661 ACL cover - - -
9 9601 ACL element - - -
10 N811797 ACL tray assembly-to-radiator support screw (2 required) - - 5 Nm (44 lb-in)
11 9A600 ACL tray assembly - - -
12 W711158 ACL tray assembly-to-frame bracket bolt (2 required) - - 10 Nm (89 lb-in)
13 9647 ACL tray assembly support bracket - - -