Intermediate Shaft - 3.5L GTDI: Installation

1.

Install a new intermediate shaft seal in the PTU. REFER to Transfer Case Power Transfer Unit (PTU) .

2.

NOTE: Partially install the intermediate shaft through the PTU deflector until the splines have cleared the seal protector. Pull the seal protector out of the deflector and off of the intermediate shaft.

GFD33840

Courtesy of FORD MOTOR COMPANY

3.

GFD33841

Courtesy of FORD MOTOR COMPANY

4.
- Tighten to 25 Nm (18 lb-ft).

GFD33837

Courtesy of FORD MOTOR COMPANY

5.

Install the RH halfshaft. For additional information, Refer to Halfshaft - RH, All Wheel Drive (AWD), 3.5L GTDI .