Transfer Case Cooler: Installation

1.

GFD36749

Courtesy of FORD MOTOR COMPANY

2.

GFD36750

Courtesy of FORD MOTOR COMPANY

3.

GFD36751

Courtesy of FORD MOTOR COMPANY

4.
- Tighten to 12 Nm (106 lb-in).

GFD36747

Courtesy of FORD MOTOR COMPANY

5.
- Tighten to 25 Nm (18 lb-ft).

GFD36746

Courtesy of FORD MOTOR COMPANY

6.

Remove hose clamp pliers.

GFD36745

Courtesy of FORD MOTOR COMPANY

7.

Fill the PTU fluid level. Refer to Power Transfer Unit (PTU) Draining and Filling .

8.

NOTE: Replace the O-ring before installing the PTU temperature sensor.
- Tighten to 12 Nm (106 lb-in).

GFD36677

Courtesy of FORD MOTOR COMPANY

9.

GFD36674

Courtesy of FORD MOTOR COMPANY

10.

GFD36673

Courtesy of FORD MOTOR COMPANY

11.
- Tighten to 12 Nm (106 lb-in).

GFD36672

Courtesy of FORD MOTOR COMPANY

12.

Install the RH catalytic converter. REFER to Exhaust System - 3.5L GTDI.

13.

Fill and bleed the cooling system. REFER to Engine Cooling .