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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.5L Ti-VCT >> Removal And Installation >> Engine Front Cover >> Removal

Engine Front Cover: Removal

WARNING: Before beginning any service procedure in this article, refer to Safety Warnings in SERVICE INFORMATION .
NOTE: Place clean, lint-free shop towels over exposed engine cavities. Carefully remove the towels so foreign material is not dropped into the engine. Any foreign material (including any material created while cleaning gasket surfaces) that enters the oil passages or the oil pan, may cause engine failure.

  1. 1.

    With the vehicle in NEUTRAL, position it on a hoist. REFER to Jacking and Lifting .

  1. 2.

    Recover the A/C system. REFER to Climate Control EMTC .

  1. 3.

    Release the fuel system pressure. REFER to Fuel System General Information .

  1. 4.

    Disconnect the battery ground cable. REFER to Battery, Mounting and Cables .

  1. 5.

    Remove the RH fender splash shield. REFER to Front End Body Panels .

  1. 6.

    Remove the 3 twist lock retainers and the underbody air duct.
GFD34445Courtesy of FORD MOTOR COMPANY

  1. 7.

    Drain the cooling system. REFER to Engine Cooling .

  1. 8.

    Remove the crankshaft front seal. Refer to Crankshaft Front Seal .

  1. 9.

    Remove the accessory drive belt tensioner. REFER to Accessory Drive .

  1. 10.

    Remove the drain plug and drain the engine oil.
    • Install the oil drain plug and tighten to 27 Nm (20 lb-ft).
GFD34448Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove degas bottle. REFER to Engine Cooling .

  1. 12.

    Disconnect the degas bottle coolant hose from the engine coolant tube.
GFD34434Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove the nut and disconnect the A/C tube.
    • Discard the O-ring seal.
GFD34431Courtesy of FORD MOTOR COMPANY

  1. 14.

    Disconnect the fuel supply tube from the fuel rail supply tube. REFER to Fuel System General Information .
    • Remove the fuel tube-to-engine front cover bolt.
GFD34652Courtesy of FORD MOTOR COMPANY

  1. 15.

    Remove the LH and RH valve covers. Refer to Valve Cover - LH  and Refer to Valve Cover - RH .

  1. 16.

    Remove the generator nut and stud.
    • Loosen the bolt and position the generator aside.
GFD34653Courtesy of FORD MOTOR COMPANY

  1. 17.

    Position a floor jack with a block of wood under the front of the oil pan.
GFD34654Courtesy of FORD MOTOR COMPANY

  1. 18.

    Remove the 4 engine mount nuts and the 3 engine mount bolts and remove the mount.
GFD34465Courtesy of FORD MOTOR COMPANY
    NOTE: It may be necessary to use the floor jack and lower the engine slightly to gain enough access to remove the bolt.

  1. 19.
    Remove the lower M10 engine front cover bolt.
GFD34490Courtesy of FORD MOTOR COMPANY

  1. 20.

    Using the floor jack, raise the engine.
GFD34654Courtesy of FORD MOTOR COMPANY
    NOTE: It may be necessary to use the floor jack and raise the engine slightly to gain enough access to remove the bolts.

  1. 21.
    Remove the 2 M10 engine front cover bolts.
GFD34491Courtesy of FORD MOTOR COMPANY

  1. 22.

    Remove the 22 M8 engine front cover bolts.
GFD34492Courtesy of FORD MOTOR COMPANY

  1. 23.

    Remove the M6 engine front cover bolt.
GFD34493Courtesy of FORD MOTOR COMPANY

  1. 24.

    Using a suitable pry tool, locate the 7 pry pads shown and pry the engine front cover loose and remove.
GFD34494Courtesy of FORD MOTOR COMPANY