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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.5L Ti-VCT >> Removal And Installation >> Oil Pump >> Installation

Oil Pump: Installation

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan may cause engine failure.

  1. 1.

    Install the oil pump and the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
GFD34692Courtesy of FORD MOTOR COMPANY

  1. 2.

    Using a new O-ring seal, install the oil pump screen and pickup tube and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
GFD34691Courtesy of FORD MOTOR COMPANY

  1. 3.

    Install the crankshaft timing chain sprocket with timing dot mark out.
GFD34690Courtesy of FORD MOTOR COMPANY
    NOTE: It may be necessary to rotate the camshafts slightly, to align the timing marks.

  1. 4.
    Position the primary timing chain with the colored links aligned with the timing marks on the VCT assemblies and the crankshaft sprocket.
GFD34536Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install the lower LH primary timing chain guide and the 2 bolts.
GFD34505Courtesy of FORD MOTOR COMPANY

  1. 6.

    Install the primary timing chain tensioner arm.
GFD34504Courtesy of FORD MOTOR COMPANY

  1. 7.

    Reset the primary timing chain tensioner.
    • Release the ratchet detent.
    • Using a soft-jawed vise, compress the ratchet plunger.
    • Align the hole in the ratchet plunger with the hole in the tensioner housing.
    • Install a suitable lockpin.
GFD34537Courtesy of FORD MOTOR COMPANY
    NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

  1. 8.
    Install the primary tensioner and the 2 bolts.
    • Tighten to 10 Nm (89 lb-in).
    • Remove the lockpin.
GFD34538Courtesy of FORD MOTOR COMPANY

  1. 9.

    As a post-check, verify correct alignment of all timing marks.
    • There are 48 links in between the RH intake VCT assembly colored link (1) and the LH intake VCT assembly colored link (2).
    • There are 35 links in between LH intake VCT assembly colored link (2) and the 2 crankshaft sprocket links (3).
GFD34539Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove the RH 303-1248.
GFD34499Courtesy of FORD MOTOR COMPANY

  1. 11.

    Install the RH valve train oil tube and the 3 bolts and tighten in 2 stages.
    • Stage 1: Tighten to 8 Nm (71 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
GFD34498Courtesy of FORD MOTOR COMPANY

  1. 12.

    Remove the LH 303-1248.
GFD34497Courtesy of FORD MOTOR COMPANY

  1. 13.

    Install the Left Hand (LH) valve train oil tube and the 3 bolts and tighten in 2 stages.
    • Stage 1: Tighten to 8 Nm (71 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
GFD34496Courtesy of FORD MOTOR COMPANY

  1. 14.

    Install the engine front cover. Refer to Engine Front Cover .