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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.5L Ti-VCT >> Removal And Installation >> Timing Drive Components >> Removal

Timing Drive Components: Removal

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.

  1. 1.

    Remove the engine front cover. Refer to Engine Front Cover .

  1. 2.

    Rotate the crankshaft clockwise and align the timing marks on the intake VCT assemblies as shown.
GFD34495Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the 3 bolts and the LH valve train oil tube.
GFD34496Courtesy of FORD MOTOR COMPANY
    NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.

  1. 4.
    Install the Camshaft Holding Tool onto the flats of the LH camshafts.
GFD34497Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the 3 bolts and the RH valve train oil tube.
GFD34498Courtesy of FORD MOTOR COMPANY
    NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.

  1. 6.
    Install the Camshaft Holding Tool onto the flats of the RH camshafts.
GFD34499Courtesy of FORD MOTOR COMPANY
    NOTE: The following 3 steps are for primary timing chains that the colored links are not visible.

  1. 7.
    Mark the timing chain link that aligns with the timing mark on the LH intake VCT assembly as shown.
GFD34500Courtesy of FORD MOTOR COMPANY

  1. 8.

    Mark the timing chain link that aligns with the timing mark on the RH intake VCT assembly as shown.
GFD34501Courtesy of FORD MOTOR COMPANY
    NOTE: The crankshaft sprocket timing mark should be between the 2 colored links.

  1. 9.
    Mark the 2 timing chain links that align with the timing mark on the crankshaft sprocket as shown.
GFD34502Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove the 2 bolts and the primary timing chain tensioner.
GFD34503Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the primary timing chain tensioner arm.
GFD34504Courtesy of FORD MOTOR COMPANY

  1. 12.

    Remove the 2 bolts and the lower LH primary timing chain guide.
GFD34505Courtesy of FORD MOTOR COMPANY
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
    NOTE: A slight twisting motion will aid in the removal of the VCT oil control solenoid.
    NOTE: Removal of the VCT oil control solenoid will aid in the removal of the primary timing chain.

  1. 13.
    Remove the bolt and the LH intake VCT oil control solenoid.
GFD34506Courtesy of FORD MOTOR COMPANY
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
    NOTE: A slight twisting motion will aid in the removal of the VCT oil control solenoid.
    NOTE: Removal of the VCT oil control solenoid will aid in the removal of the primary timing chain.

  1. 14.
    Remove the bolt and the RH intake VCT oil control solenoid.
GFD34507Courtesy of FORD MOTOR COMPANY

  1. 15.

    Remove the primary timing chain.
GFD34508Courtesy of FORD MOTOR COMPANY

  1. 16.

    Remove the crankshaft timing chain sprocket.
GFD34690Courtesy of FORD MOTOR COMPANY
    NOTE: Do not use power tools to remove the bolt or damage to the LH primary timing chain guide may occur.

  1. 17.
    Remove the bolt and the upper LH primary timing chain guide
GFD34696Courtesy of FORD MOTOR COMPANY
    NOTE: The Secondary Chain Hold Down is inserted through a hole in the top of the mega cap.
    NOTE: The 2 VCT oil control solenoids are removed for clarity.

  1. 18.
    Compress the LH secondary timing chain tensioner and install the Secondary Chain Hold Down in the hole on the rear of the secondary timing chain tensioner guide and let it hold against the mega cap to retain the tensioner in the collapsed position.
GFD34509Courtesy of FORD MOTOR COMPANY

  1. 19.

    Remove and discard the 2 LH VCT assembly bolts.
GFD34510Courtesy of FORD MOTOR COMPANY

  1. 20.

    Remove the 2 LH VCT assemblies and secondary timing chain.
GFD34511Courtesy of FORD MOTOR COMPANY
    NOTE: The Secondary Chain Hold Down is inserted through a hole in the top of the mega cap.
    NOTE: The 2 VCT oil control solenoids are removed for clarity.

  1. 21.
    Compress the RH secondary timing chain tensioner and install the Secondary Chain Hold Down in the hole on the rear of the secondary timing chain tensioner guide and let it hold against the mega cap to retain the tensioner in the collapsed position.
GFD34513Courtesy of FORD MOTOR COMPANY

  1. 22.

    Remove and discard the 2 RH VCT assembly bolts.
GFD34514Courtesy of FORD MOTOR COMPANY

  1. 23.

    Remove the 2 RH VCT assemblies and secondary timing chain.
GFD34515Courtesy of FORD MOTOR COMPANY
    NOTE: Do not use power tools to remove the bolt or damage to the RH primary timing chain guide may occur.

  1. 24.
    Remove the bolt and the RH primary timing chain guide.
GFD34618Courtesy of FORD MOTOR COMPANY
    NOTE: The following steps are only for the replacement of the secondary timing chain tensioners. Do not reuse the secondary timing chain tensioners if removed, or damage to the engine may occur.

  1. 25.
    For replacement of the secondary timing chain tensioner, perform the following 6 steps.
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
    NOTE: A slight twisting motion will aid in the removal of the VCT oil control solenoid.

  1. 26.
    Remove the LH exhaust VCT oil control solenoid.
GFD34697Courtesy of FORD MOTOR COMPANY

  1. 27.

    Remove the LH secondary timing chain tensioner shoe.
GFD34698Courtesy of FORD MOTOR COMPANY

  1. 28.

    Remove the LH secondary timing chain tensioner by pushing up from the bottom and remove.
GFD34699Courtesy of FORD MOTOR COMPANY
    NOTE: Keep the VCT oil control solenoid clean of dirt and debris.
    NOTE: A slight twisting motion will aid in the removal of the VCT oil control solenoid.

  1. 29.
    Remove the RH exhaust VCT oil control solenoid.
GFD34700Courtesy of FORD MOTOR COMPANY

  1. 30.

    Remove the RH secondary timing chain tensioner shoe.
GFD34701Courtesy of FORD MOTOR COMPANY

  1. 31.

    Remove the RH secondary timing chain tensioner by pushing up from the bottom and remove.
GFD34702Courtesy of FORD MOTOR COMPANY