Disassembly And Assembly: Engine: Notes

Special Tool(s)

Courtesy of FORD MOTOR COMPANY	2, 200# FLOOR CRANE, FOLD AWAY 300-OTC1819E
Courtesy of FORD MOTOR COMPANY	Adapter For 303-224 (Handle) 205-153T80T-4000-W
Courtesy of FORD MOTOR COMPANY	Alignment Pins, Transmission Fluid Pump 307-399
Courtesy of FORD MOTOR COMPANY	Compressor, Piston Ring 303-D032D81L-6002-C
Courtesy of FORD MOTOR COMPANY	Dial Indicator Gauge With Holding Fixture 100-002TOOL-4201-C
Courtesy of FORD MOTOR COMPANY	Engine Lift Eye 303-1245
Courtesy of FORD MOTOR COMPANY	Installer, Crankshaft Vibration Damper 303-102T74P-6316-B
Courtesy of FORD MOTOR COMPANY	Installer, Differential Bearing Cone 205-142T80T-4000-J
Courtesy of FORD MOTOR COMPANY	Installer, Front Cover Oil Seal 303-335T88T-6701-A
Courtesy of FORD MOTOR COMPANY	Installer, Front Seal 303-1251
Courtesy of FORD MOTOR COMPANY	VCT Spark Plug Tube Seal Remover And Installer 303-1247
Courtesy of FORD MOTOR COMPANY	Installer, Wheel Hub Bearing Cup 204-023T73T-1217-A
Courtesy of FORD MOTOR COMPANY	Spreader Bar 303-D089D93P-6001-A3
Courtesy of FORD MOTOR COMPANY	Tool, Chain Tensioner Hold Down 303-1530
Courtesy of FORD MOTOR COMPANY	Remover, Oil Seal 303-409T92C-6700-CH
Courtesy of FORD MOTOR COMPANY	VCT Spark Plug Tube Seal Remover And Installer 303-1247
Courtesy of FORD MOTOR COMPANY	Strap Wrench 303-D055D85L-6000-A
Courtesy of FORD MOTOR COMPANY	Camshaft Holding Tools 303-1248

General Equipment

Three Leg Puller

Material

Item	Specification
High Temperature Nickel Anti-Seize Lubricant XL-2	-
Motorcraft ® High Performance Engine RTV Silicone TA-357	WSE-M4G323-A6
Motorcraft ® Metal Surface Prep ZC-31-A	-
Motorcraft ® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft ® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)	WSS-M2C945-A
Motorcraft ® Orange Antifreeze-Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada);	WSS-M97B44-D
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)	-
Motorcraft ®Silicone Gasket Remover ZC-30	-
Thread Sealant with PTFE TA-24	WSK-M2G350-A2

Exploded View

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	12C508	Engine control wiring harness
2	9424	Upper intake manifold
3	9F797	Fuel rail
4	9J444	Upper intake manifold support bracket
5	9424	Lower intake manifold
6	8A856	Thermostat housing
7	9N271	Coolant tube
8	9N271	KS

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	W701512	Crankshaft pulley bolt
2	N806165	Crankshaft pulley washer
3	6316	Crankshaft pulley
4	6700	Crankshaft front seal
5	6B209	Accessory drive belt tensioner
6	6019	Engine front cover

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	6083	LH cylinder head gasket
2	6050	LH cylinder head
3	12405	Spark plug (3 required)
4	6500	Valve tappet (12 required)
5	6A269	Engine front cover
6	6A267	LH exhaust camshaft
7	6C525	Exhaust camshaft VCT assembly
8	6C524	Intake camshaft VCT assembly
9	6C256	LH secondary timing chain
10	6B297	Exhaust camshaft VCT oil control solenoid
11	6B297	Intake camshaft VCT oil control solenoid
12	6B280	Camshaft mega cap
13	6K297	LH secondary tensioner shoe
14	6A258	LH camshaft cap (6 required)
15	6K602	Valve train oil feed tube
16	6C270	LH secondary timing chain tensioner
17	6K273	LH valve cover
18	6750	Oil level indicator

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	6051	RH cylinder head gasket
2	14B485	CHT sensor jumper harness
3	6G004	CHT sensor
4	17A084	Engine lift eye
5	6049	RH cylinder head
6	12405	Spark plug (3 required)
7	6500	Valve tappet (12 required)
8	6A266	RH intake camshaft
9	6A268	RH exhaust camshaft
10	6A258	RH camshaft cap (8 required)
11	6K602	Valve train oil feed tube
12	6C525	Exhaust camshaft VCT assembly
13	6C524	Intake camshaft VCT assembly
14	6C256	RH secondary timing chain
15	6B280	Camshaft mega cap
16	6K297	RH secondary tensioner shoe
17	6B297	Exhaust camshaft VCT oil control solenoid
18	6B297	Intake camshaft VCT oil control solenoid
19	6C270	RH secondary timing chain tensioner
20	6K271	RH valve cover

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	6268	Timing chain
2	6306	Crankshaft timing sprocket
3	6L266	Primary timing chain tensioner
4	6K255	Primary timing chain tensioner arm
5	6B274	LH lower primary timing chain guide
6	6K297	RH primary timing chain guide
7	6K297	LH upper primary timing chain guide
8	8501	Coolant pump

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	6675	Oil pan
2	6622	Oil pump screen and pickup tube
3	6625	Oil pump screen and pickup tube O-ring seal
4	6621	Oil pump
5	6010	Cylinder block
6	6D327	Crankshaft rear seal retainer plate
7	12A227	Crankshaft sensor ring
8	6375	Flexplate
9	9278	EOP switch
10	6881	Oil filter adapter (without oil cooler)
11	6714	Engine oil filter
12	6881	Oil filter adapter (with oil cooler)
13	6A642	Oil cooler

Courtesy of FORD MOTOR COMPANY

Item	Service Part Number	Description
1	(part of 6148)	Piston compression upper ring (6 required)
2	(part of 6148)	Piston compression lower ring (6 required)
3	(part of 6148)	Piston oil control upper segment ring (6 required)
4	(part of 6148)	Piston oil control spacer (6 required)
5	(part of 6148)	Piston oil control lower segment ring (6 required)
6	6140	Piston pin retainer (12 required)
7	6135	Piston pin (6 required)
8	6110	Piston (6 required)
9	6200	Connecting rod (6 required)
10	6211	Connecting rod upper bearing (6 required)
11	6211	Connecting rod lower bearing (6 required)
12	(part of 6200)	Connecting rod cap (6 required)
13	6010	Cylinder block
14	6K868	Piston oil cool valve (6 required)
15	6333	Cylinder block crankshaft main bearing (4 required)
16	6A341	Connecting rod cap (6 required)
17	6303	Crankshaft
18	6A338	Lower crankshaft main bearings (4 required)
19	6K302	Crankshaft lower thrust washer
20	6325	Lower crankshaft main bearing caps (4 required)
21	6C364	Main bearing cap support brace