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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.5L Ti-VCT >> Disassembly And Assembly Of Subassemblies >> Piston >> Assembly

Disassembly And Assembly Of Subassemblies: Piston: Assembly

    NOTE: If the piston and/or connecting rod are being installed new, the piston rod orientation marks and the arrow on the top of the dome of the piston should be facing toward the front of the engine block.

  1. 1.
    Align the piston-to-connecting rod orientation marks and position the connecting rod in the piston.
GFD34805Courtesy of FORD MOTOR COMPANY
    NOTE: Lubricate the piston pin and pin bore with clean engine oil.

  1. 2.
    Install the piston pin in the piston and connecting rod assembly.
GFD34806Courtesy of FORD MOTOR COMPANY

  1. 3.

    Install the new piston pin retaining clips in the piston.
    • The piston pin retaining clip gap orientation must be toward the top or dome of piston.
GFD34807Courtesy of FORD MOTOR COMPANY
    NOTE: Lubricate the piston and the new piston rings with clean engine oil.

  1. 4.
    Install the piston rings on the piston.
GFD34808Courtesy of FORD MOTOR COMPANY
    NOTE: The piston compression upper and lower ring should be installed with the "O" mark on the ring face pointing up toward the top of the piston.

  1. 5.
    Install the piston rings onto the piston as shown below.
    • Center line of the piston parallel to the wrist pin bore
    • Upper compression ring gap location
    • Upper oil control segment ring gap location
    • Lower oil control segment ring gap location
    • Expander ring and lower compression ring gap location
GFD34775Courtesy of FORD MOTOR COMPANY