Disassembly And Assembly: Engine: Notes
WARNING: This page is about a different variant/trim than selected.
Special Tool(s)
| Adapter For 303-224 (Handle) 205-153T80T-4000-W | |
| Compressor, Piston Ring 303-D032D81L-6002-C | |
| Crank Sensor Alignment Tool 303-1521 | |
| Dial Indicator Gauge With Holding Fixture 100-002TOOL-4201-C | |
| Fuel Injector Brush 310-205 | |
| Holding Tool, Flywheel 303-103T74P-6375-A | |
| Installer, Camshaft Front Oil Seal 303-096T74P-6150-A | |
| Installer, Crankshaft Rear Main Oil Seal 303-328T88P-6701-B1 | |
| Installer, Fuel Injector Seal Assembly 310-207 | |
| Installer, VCT Spark Plug Tube Seal 303-1247/2 | |
| Remover, Fuel Injector 310-206 | |
| Remover, Oil Seal 303-409T92C-6700-CH | |
| Remover, VCT Spark Plug Tube Seal 303-1247/1 | |
| Sizer, Teflon Seal 303-1567 | |
| Slide Hammer 307-005T59L-100-B | |
| Strap Wrench 303-D055D85L-6000-A | |
| Timing Peg, Crankshaft TDC 303-507 | |
| Tool, Camshaft Alignment 303-1565 |
Material
| Item | Specification |
| Gasket Maker TA-16 | WSK-M2G348-A5 |
| Motorcraft ® Metal Surface Prep ZC-31-A | - |
| Motorcraft ® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft ® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada) | WSS-M2C946-A |
| Motorcraft ®Silicone Gasket Remover ZC-30 | - |
| Motorcraft ® Orange Antifreeze-Coolant Concentrated VC-3-B (US); CVC-3-B2 (Canada); | WSS-M97B44-D |
| Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
Exploded View
| Item | Part Number | Description |
|---|---|---|
| 1 | 8509 | Coolant pump pulley |
| 2 | 6K682 | Turbocharger |
| 3 | 9C374 | Fuel injection pump cover |
| 4 | 9D376 | Fuel injection pump |
| 5 | 8K556 | Coolant outlet |
| 6 | 2A451 | Brake vacuum pump |
| 7 | 6375 | Flexplate |
| 8 | 9F797 | Fuel rail |
| 9 | 9424 | Intake manifold |
| 10 | 8575 | Thermostat assembly |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6K340 | Crankshaft pulley bolt |
| 2 | 6B319 | Crankshaft damper |
| 3 | 6019 | Engine front cover |
| 4 | 6378 | Diamond washer |
| 5 | 6K254 | Timing chain tensioner |
| 6 | 6K255 | Timing chain tensioner arm |
| 7 | 6268 | Timing chain |
| 8 | 6A895 | Oil pump chain |
| 9 | 6C271 | Oil pump chain tensioner |
| 10 | 6622 | Oil pump screen and pickup tube |
| 11 | 6652 | Oil pump drive gear |
| 12 | 6600 | Oil pump |
| 13 | 6K297 | Timing chain guide |
| 14 | 6306 | Crankshaft sprocket |
| 15 | 8501 | Coolant pump |
| 16 | 6378 | Diamond washer |
| 17 | 6051 | Head gasket |
| 18 | 6049 | Cylinder head |
| 19 | 6500 | Valve tappet (16 required) |
| 20 | 6C524 | Intake VCT phaser and sprocket |
| 21 | 6C525 | Exhaust VCT phaser and sprocket |
| 22 | 6278 | Washer (if equipped) |
| 23 | 6278 | Washer (if equipped) |
| 24 | 6051 | Camshaft (exhaust) |
| 25 | - | Camshaft front bearing cap (part of 6049) |
| 26 | 6K271 | Valve cover |
| 27 | - | Camshaft bearing cap (part of 6049) (8 required) |
| 28 | - | Exhaust camshaft rear bearing cap (part of 6049) |
| 29 | - | Intake camshaft rear bearing cap (part of 6049) |
| 30 | 6K269 | Brake vacuum pump adapter |
| 31 | 6A271 | Camshaft (intake) |
| 32 | 2A451 | Brake vacuum pump |
| 33 | 6K318 | Crankshaft rear oil seal and retainer |
| 34 | 6A636 | Oil filter adapter gasket |
| 35 | 6A785 | Crankcase vent oil separator |
| 36 | 6881 | Oil filter adapter |
| 37 | 6714 | Oil filter |
| 38 | 6675 | Oil pan |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6K360 | Balance shaft assembly |
| 2 | - | Main bearing beam (part of 6010) |
| 3 | 6A338 | Crankshaft main bearing beam bearing (5 required) |
| 4 | 6300 | Crankshaft assembly |
| 5 | 6333 | Cylinder block crankshaft main bearing (4 required) |
| 6 | 6337 | Cylinder block crankshaft main thrust bearing |
| 7 | 6110 | Piston (4 required) |