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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - DATC >> Removal And Installation >> Heater Core and Evaporator Core Housing >> Removal

Heater Core and Evaporator Core Housing: Removal

NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. Refer to Climate Control System  Component Test.

  1. 1.

    Remove the instrument panel assembly. REFER to Instrument Panel and Console .

  1. 2.

    Position the instrument panel with the passenger side supported as shown in illustration.
GFD36913Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the bolts and the RH insulation panel. Disconnect the electrical connector.
GFD36914Courtesy of FORD MOTOR COMPANY

  1. 4.

    Remove the 2 RFA module nuts and remove the RFA module.
GFD36915Courtesy of FORD MOTOR COMPANY

  1. 5.

    Disconnect the 3 electrical connectors and detach the wire harness pin-type retainer.
GFD36916Courtesy of FORD MOTOR COMPANY

  1. 6.

    Detach the 4 wire harness pin-type retainers and disconnect the electrical connector.
GFD36917Courtesy of FORD MOTOR COMPANY

  1. 7.

    Disconnect the 3 electrical connectors, detach the wire harness pin-type retainer and detach the instrument panel wire harness from the heater core and evaporator core housing.
GFD36918Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the 2 floor duct screws and remove the floor duct.
GFD36919Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the 2 heater core and evaporator core housing retainers.
GFD36920Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove the 4 heater core and evaporator core housing retainers.
GFD36921Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the heater core and evaporator core housing.
GFD36922Courtesy of FORD MOTOR COMPANY