Catalytic Converter - 2.0L GTDI: Installation

1.

Install the new gasket on the catalytic converter.

GFD36756

Courtesy of FORD MOTOR COMPANY

2.

NOTE: Position the new catalytic converter-to-turbocharger clamp in the position noted during removal.

Position the new catalytic converter-to-turbocharger clamp on the catalytic converter inlet flange.

GFD36757

Courtesy of FORD MOTOR COMPANY

3.

NOTE: Do not tighten the 2 catalytic converter-to-bracket nuts at this time.

Install the catalytic converter along with the catalytic converter-to-bracket spacers, spacer plate and loosely install the 2 nuts.

GFD36754

Courtesy of FORD MOTOR COMPANY

4.

Install the new catalytic converter-to-turbocharger clamp over both the catalytic converter inlet flange and the turbocharger outlet flange.
- 1.
  
  Tighten to 20 Nm (177 lb-in).

GFD36758

Courtesy of FORD MOTOR COMPANY

5.

Tighten the 2 catalytic converter-to-bracket nuts.
- 1.
  
  Tighten to 25 Nm (18 lb-ft).

GFD36759

Courtesy of FORD MOTOR COMPANY

6.

Connect the CMS electrical connector and attach the wiring clip.

GFD36753

Courtesy of FORD MOTOR COMPANY

7.

Install the exhaust flexible pipe. Refer to Exhaust Flexible Pipe - 2.0L GTDI .

8.

Install the HO2S. REFER to Electronic Engine Controls - 2.0L GTDI.

9.

Start the engine and check for exhaust leaks.