Muffler and Tailpipe - 3.5L GTDI: Removal

NOTE: Do not excessively bend, twist or allow the exhaust to hang from the flexible pipe or damage to the exhaust system may occur.

NOTE: Do not use oil or grease-based lubricants on the isolators. They may cause deterioration of the rubber.

NOTE: Oil or grease-based lubricants on the isolators may cause the exhaust isolator to separate from the exhaust hanger bracket during vehicle operation.

NOTE: Always install new fasteners and gaskets. Clean flange faces prior to new gasket installation to make sure of correct sealing.

All vehicles

1.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, REFER to Jacking and Lifting .

Courtesy of FORD MOTOR COMPANY

3.5L GTDI vehicles

2.

Remove the 4 LH and RH exhaust flexible pipes-to-underbody catalytic converter nuts.
- Discard the nuts and gaskets.
- To install, tighten to 40 Nm (30 lb-ft).

Courtesy of FORD MOTOR COMPANY

3.

NOTE: Do not damage or tear the isolators during removal.

Using soapy water, separate the 7 isolators and remove the muffler and tailpipe assembly from the vehicle.

Courtesy of FORD MOTOR COMPANY