Turbocharger - LH: Installation

WARNING: This page is about a different variant/trim than selected.

1.

NOTE: The upper LH turbocharger bracket bolt must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

Loosen the bolt.

GFD35389

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2.

Install a new gasket.

GFD34887

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3.

NOTE: Do not tighten the bolts at this stage.

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4.

NOTE: Do not tighten the bolts at this stage.

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5.

Install 3 new bolts.
- Tighten to 45 Nm (33 lb-ft).

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NOTE: The next 2 steps must be performed in the exact order written or damage to the turbocharger may occur.

6.

Tighten the 2 bolts in the sequence shown in illustration.
- 1.
  
  Tighten to 19 Nm (168 lb-in).
- 2.
  
  Tighten to 25 Nm (18 lb-ft).

GFD35390

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7.

Tighten the 2 bolts in the sequence shown in illustration.
- 1.
  
  Tighten to 19 Nm (168 lb-in).
- 2.
  
  Tighten to 11 Nm (97 lb-in).

GFD35391

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8.

NOTE: Align the index marks for the LH CAC tube.
- Tighten to 5 Nm (44 lb-in).

GFD35387

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9.

Install 2 new sealing washers.

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10.
- Tighten to 40 Nm (30 lb-ft).

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11.

Install a new gasket and 2 new O-ring seals. Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.

GFD35188

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12.

NOTE: Lubricate the cylinder block bore with Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.
- 1.
- 2.
  
  Tighten to 10 Nm (89 lb-in).

GFD34941

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13.
- 1.
  
  Install a new filter.
- 2.
  
  Install a new sealing washer.
- 3.

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14.
- Tighten to 40 Nm (30 lb-ft).

GFD35071

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15.

NOTE: Align the marks for the LH turbocharger intake tube.
- Tighten to 5 Nm (44 lb-in).

GFD35386

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16.
- Tighten to 12 Nm (106 lb-in).

GFD35066

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17.

NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.

GFD35385

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18.

Install the LH catalytic converter. REFER to Exhaust System .

19.

Fill and bleed the cooling system. REFER to Engine Cooling .

20.

Install the ACL assembly. REFER to Intake Air Distribution and Filtering .