Turbocharger - RH: Installation

WARNING: This page is about a different variant/trim than selected.

1.
- 1.
  
  Install a new filter.
- 2.
  
  Install a new sealing washer.
- 3.

GFD35176

Courtesy of FORD MOTOR COMPANY

2.
- Tighten to 40 Nm (30 lb-ft).

GFD35055

Courtesy of FORD MOTOR COMPANY

3.

NOTE: The 2 upper RH turbocharger bracket bolts must be loosened in order to perform the tightening sequence or damage to the turbocharger may occur.

GFD35399

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4.

Install a new gasket.

GFD34887

Courtesy of FORD MOTOR COMPANY

5.

NOTE: Do not tighten the bolt at this stage.

GFD35398

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6.

Install 3 new bolts.
- Tighten to 45 Nm (33 lb-ft).

GFD35186

Courtesy of FORD MOTOR COMPANY

7.
- Tighten to 12 Nm (106 lb-in).

GFD35397

Courtesy of FORD MOTOR COMPANY

8.

NOTE: Align the index marks for the RH CAC tube.
- 1.
  
  Tighten to 5 Nm (44 lb-in).

GFD35400

Courtesy of FORD MOTOR COMPANY

9.
- 1.
  
  Tighten to 6 Nm (53 lb-in).

GFD35401

Courtesy of FORD MOTOR COMPANY

10.

NOTE: Align the index marks for the RH CAC tube.
- 1.
  
  Tighten to 5 Nm (44 lb-in).

GFD35402

Courtesy of FORD MOTOR COMPANY

11.

Tighten the 3 bolts in the following sequence.
- 1.
  
  Position the upper RH turbocharger-to-cylinder block bracket as far clockwise as possible.
- 2.
  
  Tighten to 26 Nm (19 lb-ft).
- 3.
  
  Tighten to 26 Nm (19 lb-ft).
- 4.
  
  Tighten to 19 Nm (168 lb-in).

GFD35403

Courtesy of FORD MOTOR COMPANY

12.

Install 2 new sealing washers.

GFD35175

Courtesy of FORD MOTOR COMPANY

13.
- Tighten to 40 Nm (30 lb-ft).

GFD35051

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14.

Install a new gasket and 2 new O-ring seals. Material: Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.

GFD35188

Courtesy of FORD MOTOR COMPANY

15.

NOTE: Lubricate the cylinder block bore with Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada) XO-5W30-QSP (US); CXO-5W30-LSP12 (Canada); or equivalent.
- 1.
- 2.
  
  Tighten to 10 Nm (89 lb-in).

GFD35174

Courtesy of FORD MOTOR COMPANY

16.

Tighten the 3 bolts in the sequence shown in illustration.
- 1.
  
  Tighten to 19 Nm (168 lb-in).
- 2.
  
  Tighten to 48 Nm (35 lb-in).

GFD35404

Courtesy of FORD MOTOR COMPANY

17.

NOTE: Align the index marks for the RH turbocharger intake pipe.

NOTE: Make sure the turbocharger wastegate regulating valve hose does not contact the exhaust manifold heat shield.
- 1.
  
  Tighten to 5 Nm (44 lb-in).

GFD35405

Courtesy of FORD MOTOR COMPANY

18.

.
NOTE: Listen for audible click when installing the oil supply tube into the quick connect fitting.

REFER to Fuel System - General Information

GFD35177

Courtesy of FORD MOTOR COMPANY

19.

GFD35187

Courtesy of FORD MOTOR COMPANY

20.

Install the front subframe. REFER to Uni-Body, Subframe and Mounting System .

21.

Install the RH catalytic converter. REFER to Exhaust System .

22.

Fill and bleed the cooling system. REFER to Engine Cooling .