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Adaptive Cruise, Pre-Collision And Collision Avoidance System Functionality Diagnostics (25-7042)

WARNING: This page is about the Explorer Base, 2.0L Eng VIN 9, which is a different variant/trim than selected.
Publication date: 2025-04-25
Reference number: 25-7042
Supersedes refnos: 21-7001, 22-7034, 23-7031

ADAPTIVE CRUISE, PRE-COLLISION AND COLLISION AVOIDANCE SYSTEM FUNCTIONALITY DIAGNOSTICS

ADAPTIVE CRUISE, PRE-COLLISION AND COLLISION AVOIDANCE SYSTEM FUNCTIONALITY DIAGNOSTICS

TECHNICAL SERVICE BULLETIN

Reference Number(s): 25-7042, Date of Issue:  April 25, 2025
FORD: All Models
Superceded Bulletin(s): 23-7031, Date of Issue:  April 25, 2025
NOTE: This bulletin supersedes 23-7031. Reason for update: Service Procedure and vehicle model years affected

SUMMARY

This article is intended to aid in the warrantability for vehicles with difficulty resolving IPMA  or CCM  alignment and/or functionality concerns.

SERVICE INFORMATION

Adaptive cruise control and pre-collision assist systems can use a forward windshield camera only IPMA  or a combination of IPMA  and a CCM.  Make sure which system is present on the vehicle so the system evaluation is completed properly.

The forward collision system warning indicator will be illuminated when the vehicle is in transport mode. Prior to any diagnosis, make sure the vehicle is not in transport mode. For further information on transport mode, refer to WSM,  Section 419-10.

Using the FDRS  tool, check the PID  for "ALGN_OFF-CCM". A value greater than +/-3 degrees indicates a mounting issue with the CCM  , not necessarily a defective module. Check for CCM,  or mounting surface damage and aftermarket components (shown below).

CCM ALIGNMENT INCORRECT

If issue remains after addressing outside factors, perform the CCM  alignment procedure. Refer WSM  , Section 419-03, Cruise Control Radar Alignment.

Notes regarding radar drive alignment: 

  1. The radar needs to see 150-200 stationary targets on either side of the road to identify the center of the lane. An incorrect speedometer reading will inhibit the radar from detecting stationary targets.
  2. These targets increment as the vehicle is driving over 20 mph (33 km/h).
  3. The faster it sees these targets the faster it will complete the process.
  4. Loss of communication and internal fault DTCs  will prevent completion of the process.
  5. Key cycles between initiation of the drive alignment and the drive will move the vehicle out of alignment mode.

LOCATIONS OF IPMA/SENSOR AND CCM SENSOR

IPMA  (near rear view mirror) forward windshield camera (Figure 1)

G17054162

CCM  (in the front grille, either visible or behind bumper) RADAR sensor (Figure 2)

G17054163

EXAMPLES OF NON-WARRANTABLE AND WARRANTABLE CONDITIONS

IPMA  /CCM  functions can be affected by several factors that are not indicative of defect.

Typical non-warrantable causes of IPMA  /CCM  conditions

IPMA  :

CCM  :

Typical warrantable conditions

Aftermarket Windshield Installation. Refer To Glass Logos, One Aftermarket Example (Figure 3), One Factory Example (Figure 4) (Non-Warrantable)

G17054164
G17054165

Environmental Factors Such As Sun Position, Glare, Moisture, Frost, Snow, Ice, And Dust/Dirt (Non-Warrantable) (Figure 5)

G17054166

Aftermarket Tinting Or Windshield Banners/Stickers (Non-Warrantable) (Figure 6)

G17054167

Aftermarket Accessories Such As But Not Limited To Snowplow, Winch, Bug Guard (Non-Factory), Etc. (Non-Warrantable) (Figures 7-9)

G17054168
G17054169
G17054170

Windshield Not Installed Correctly. Refer To Glass Logo To Determine Factory Or Aftermarket Installation (Non-Warrantable) (Figure 10)

G17054171

Vehicle Squatting From Cargo Weight (Non-Warrantable) (Figure 11)

G17054172

Modifications That Effect Vehicle Ride Height, Stance, Or Speedometer Such As But Not Limited To Lift Kit, Lowering Kit, Leveling Kit And/Or Incorrect Tire Size (Non-Warrantable) (Figures 12-13)

G17054173
G17054174

CCM  Mounting Hardware Bent Or Damaged Or Improper CCM  Mounting (Non-Warrantable) (Figure 14)

G17054175

Aftermarket Or Incorrect Bumper Or Grille (Non-Warrantable) (Figure 15)

G17054176

Brush Guard Installed (Non-Warrantable) (Figure 16)

G17054177

Facia Damaged, Facia Installed Incorrectly, Or Aftermarket Facia Installed (Non-Warrantable) (Figure 17)

G17054178

Glass Distortion Can Distort The Camera's View And Prevent Camera Alignment And Functionality. Refer To The Glass Logo To Determine Factory Glass. (Warrantable) (Figure 18)

G17054179

IPMA  Mounting And/Or Bracket Off-Center, Not Clocked Properly Or Not Secured To Windshield (Warrantable) (Figure 19)

G17054180

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All rights reserved.

NOTE: This information is not intended to replace or supersede any warranty, parts and service policy, workshop manual (WSM) procedures or technical training or wiring diagram information.