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Removal And Installation: Installation

CAUTION:

Be certain to adjust the refrigerant oil level when servicing the A/C refrigerant system. Failure to properly adjust the refrigerant oil level will prevent the A/C system from operating as designed and can cause serious A/C compressor damage.

NOTE:

When replacing multiple A/C system components, refer to the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system. Refer to OIL, REFRIGERANT, STANDARD PROCEDURE .

NOTE:

Replacement of the refrigerant line O-ring seals and gaskets is required anytime a refrigerant line or expansion valve is disconnected. Failure to replace the rubber O-ring seals and metal gaskets may result in a refrigerant system leak.

GC0177497Courtesy of CHRYSLER GROUP, LLC
  1. Remove the tape or plugs from the opened underbody refrigerant line fittings and the rear evaporator and expansion valve ports.
  2. Lubricate NEW  rubber O-ring seals with clean refrigerant oil and install them on the rear evaporator tube fittings. Use only the specified O-rings as they are made of a special material for the R-1234yf system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  3. Install the rear A/C expansion valve (2) to the rear A/C evaporator (1), which extends through the rear floor panel behind the right rear wheel housing.
  4. Install and tighten the rear expansion valve to evaporator bolts (3) to the proper. Refer to TECHNICAL SPECIFICATIONS .
    GC0178152Courtesy of CHRYSLER GROUP, LLC
  5. Lubricate NEW  rubber O-ring seals with clean refrigerant oil and install them on the underbody refrigerant line fittings. Use only the specified O-rings as they are made of a special material for the R-1234yf refrigerant system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  6. Connect the A/C suction and liquid lines to the rear A/C expansion valve.
  7. Install and tighten the A/C suction and liquid lines to expansion valve nut (2) to the proper. Refer to TECHNICAL SPECIFICATIONS .
  8. Remove the support and lower the vehicle.
  9. Evacuate the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  10. Adjust the refrigerant oil level. Refer to OIL, REFRIGERANT, STANDARD PROCEDURE .
  11. Charge the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
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