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Removal And Installation: Installation

GC0178119Courtesy of CHRYSLER GROUP, LLC
  1. Position the radiator crossmember (2) onto the upper brackets (1), the front frame rails (4) and the front suspension crossmember (3).
    GC0177445Courtesy of CHRYSLER GROUP, LLC
  2. Engage the upper brackets (1) to the mounting bracket studs (2).
    GC0178270Courtesy of CHRYSLER GROUP, LLC
  3. Install the upper mounting bracket bolts and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177813Courtesy of CHRYSLER GROUP, LLC
  4. Install the two lower bolts (1) attaching the crossmember to the front suspension crossmember and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177209Courtesy of CHRYSLER GROUP, LLC
  5. Install the cooling module assembly (1).
    GC0177657Courtesy of CHRYSLER GROUP, LLC
  6. Connect the cooling fan wire harness connector (1).
    GC0178045Courtesy of CHRYSLER GROUP, LLC
  7. Install the right side upper radiator hose.
    GC0178056Courtesy of CHRYSLER GROUP, LLC
  8. Install the left side lower radiator hoses (1).
    GC0177711Courtesy of CHRYSLER GROUP, LLC
  9. Install the radiator vent hose (1) onto the radiator.
    GC0178174Courtesy of CHRYSLER GROUP, LLC
  10. Connect the transmission oil cooler lines. Refer to TRANSMISSION, STANDARD PROCEDURE .
  11. Install the transmission oil cooler support bracket (2) bolt (1) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177705Courtesy of CHRYSLER GROUP, LLC
  12. Using new O-rings and gaskets, connect the A/C discharge line and liquid line (2, 3) to the condenser tapping block.
  13. Install both A/C discharge and liquid line nuts (1, 4). Tighten the nuts to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
  14. Install the headlamp assemblies. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  15. Install the front bumper. Refer to REINFORCEMENT, BUMPER, FRONT, REMOVAL AND INSTALLATION .
  16. Connect the negative battery cable.
  17. Evacuate the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  18. If the A/C condenser is being replaced, add 30 milliliters (1 fluid ounce) of refrigerant oil to the refrigerant system. When replacing multiple A/C system components, review the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system. Refer to OIL, REFRIGERANT, STANDARD PROCEDURE . Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  19. Charge the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  20. Fill the cooling system. Refer to STANDARD PROCEDURE .
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