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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Frame And Bumpers >> Bumpers >> Fascia, Front >> Removal And Installation >> Removal

Removal And Installation: Removal

GC0178249Courtesy of CHRYSLER GROUP, LLC
WARNING:

On vehicles equipped with the high voltage system, disconnecting the 12-volt battery negative cable alone will not power down the 12-volt system. You must perform the 12-volt Power Down procedure before proceeding. Failure to follow these instructions may result in possible serious or fatal injury.

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  3. Remove the front belly pan. Refer to BELLY PAN, FRONT, REMOVAL AND INSTALLATION .
  4. Remove the four screws (1) and the nut (2) attaching the wheelhouse splash shields (3) to the front fascia.
    GC0177605Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect the front fascia wire harness connector (1) on the right side.
    GC0177372Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the front fascia wire harness connector (1) on the left side.
    GC0177897Courtesy of CHRYSLER GROUP, LLC
  7. Position aside the wheelhouse plash shields and remove the screws (1) attaching the fascia to the fenders.
    GC0178167Courtesy of CHRYSLER GROUP, LLC
  8. Remove the push pins (1) and remove the upper fascia closeout panel (2).
    GC0178344Courtesy of CHRYSLER GROUP, LLC
  9. Remove the upper grille push pin fasteners (1) and the bolts (2) that secure the grille to the radiator support.
    GC0177247Courtesy of CHRYSLER GROUP, LLC
  10. Using trim stick (special tool #C-4755, Trim Stick) or equivalent, release the rear of the fascia support clip (3).
  11. Carefully pull out and release the fascia attachments (2) from the fender attachment and the headlight brackets (1).
    GC0178328Courtesy of CHRYSLER GROUP, LLC
  12. Separate the upper grille (2) from the headlight tabs (1) by pulling straight ahead gently.
    GC0177946Courtesy of CHRYSLER GROUP, LLC
  13. Position the fascia (2) off the vehicle and disconnect any wire harness connectors as necessary. Remove the fascia (2).
    GC0177540Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the adjustable grille shutter wire harness connector (1).
    GC0177360Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the remaining wire harness connectors (1) and remove the wire harness (2).
    GC0178356Courtesy of CHRYSLER GROUP, LLC
  16. Remove the screws (2) and remove the adjustable grille shutter assembly (1).
    GC0178204Courtesy of CHRYSLER GROUP, LLC
  17. Remove the screws (1) and remove the energy absorber (2).
    GC0178268Courtesy of CHRYSLER GROUP, LLC
  18. Separate the clips (2) and remove the upper grille (1).
    GC0177912Courtesy of CHRYSLER GROUP, LLC
  19. Separate the clips (1) and remove the lower grille (2).