Removal And Installation - All Wheel Drive

REMOVAL

1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
3. Remove the engine belly pans. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION .

   Courtesy of CHRYSLER GROUP, LLC

4. Remove the fastener (1) attaching the mount (2) to the transmission bracket.

   Courtesy of CHRYSLER GROUP, LLC

5. Remove the fastener (1).
6. Remove the lower fasteners (3) and remove the mount (2).

   Courtesy of CHRYSLER GROUP, LLC

   NOTE:

   Prior to using special tools, lubricate Pressing Tool (special tool #2026900170, Kit, Pressing Tool) (E) threads to provide ease of use and promote tool longevity.

7. Assemble tools over isolator crossmember assembly as shown:
   1. (special tool #2074302130, Receiver, Lower Torque Strut)
   2. (special tool #2074303130, Support, Lower Torque Strut-Bottom)
   3. (special tool #2026900170, Kit, Pressing Tool)
8. Tighten Pressing Tool (C), pressing bushing out of crossmember and remove all tools.

Courtesy of CHRYSLER GROUP, LLC

INSTALLATION

1. Assemble the tools together lining up the notch in (special tool #2074303130, Support, Lower Torque Strut-Bottom) with the tab (3) on (special tool #2074301130, Installer, Lower Torque Strut) (2).

   Courtesy of CHRYSLER GROUP, LLC

2. Install the isolator (1) on (special tool #2074303130, Support, Lower Torque Strut-Bottom) (2) lining up tabs to the notches (3) in 2074303130.

   Courtesy of CHRYSLER GROUP, LLC

3. Install the tool (special tool #2074305130, Support, Lower Torque Strut-Top) (1) on the isolator (2) lining up tabs to the notches (4) in 2074305130 and the large tab (3) in the isolator (2).

   Courtesy of CHRYSLER GROUP, LLC

4. Install the bolts (1) securing the tool (special tool #2074305130, Support, Lower Torque Strut-Top) (2) to the isolator (3) and tool 2074303130 (4).

   Courtesy of CHRYSLER GROUP, LLC

5. Install the (special tool #2074304130, Collar, Lower Torque Strut Compression) (3) on the crossmember (2) and install the bolts (1).

   Courtesy of CHRYSLER GROUP, LLC

6. Position the isolator and tool assembly (2) into tool 2074304130 (1) and line up the marks (4) on (special tool #2074301130, Installer, Lower Torque Strut) with the mark on tool 2074304130 (3).

   Courtesy of CHRYSLER GROUP, LLC

   NOTE:

   A mixture of soap and water may be used to aid installation of the isolator.

   NOTE:

   Prior to using special tools, lubricate Pressing Tool assembly (special tool #2026900170, Kit, Pressing Tool) (1) threads to provide ease of use and promote tool longevity.

7. Assemble tools over isolator crossmember assembly as shown:
   1. (special tool #2074302130, Receiver, Lower Torque Strut)
   2. (special tool #2074304130, Collar, Lower Torque Strut Compression)
   3. (special tool #2074301130, Installer, Lower Torque Strut)
   4. (special tool #2026900170, Kit, Pressing Tool)
8. Tighten the Pressing Tool (special tool #2026900170, Kit, Pressing Tool) (D) screw-drive, pressing isolator into crossmember.

   Courtesy of CHRYSLER GROUP, LLC

9. Install the isolator until the driver tool 2074301130 (2), contacts the surface of the collar tool 2074304130 (1).
10. Remove tools.

    Courtesy of CHRYSLER GROUP, LLC

11. Install the mount (2) and install the fasteners (1) and (3) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .

    Courtesy of CHRYSLER GROUP, LLC

12. Position the mount (2) back in the bracket and install the fastener (1).
13. Tighten the fastener (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
14. Install the engine belly pans. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION .
15. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.