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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Emissions Control >> Exhaust Gas RECIRCULATION >> Cooler, Exhaust Gas RECIRCULATION (EGR) >> Removal And Installation >> Removal

Removal And Installation: Removal

  1. Disconnect and isolate the negative battery cable.
  2. Remove the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
  3. Remove the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION , BELLY PAN, FRONT, REMOVAL AND INSTALLATION , BELLY PAN, REAR, REMOVAL AND INSTALLATION , BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION and/or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  4. Drain the cooling system. Refer to STANDARD PROCEDURE .
    GC0177677Courtesy of CHRYSLER GROUP, LLC
  5. Disconnect the EGR temperature sensor wire harness connector (1).
    GC0173668Courtesy of CHRYSLER GROUP, LLC
  6. Remove the inlet tube from the EGR cooler (1) and EGR (2).
    GC0177881Courtesy of CHRYSLER GROUP, LLC
  7. Remove the fasteners (1) securing the coolant tube.
    GC0177684Courtesy of CHRYSLER GROUP, LLC
  8. Remove the coolant hose (1) from the EGR cooler.
  9. Remove the coolant hose (2) from the EGR cooler and thermostat housing, then position aside.
    GC0178339Courtesy of CHRYSLER GROUP, LLC
  10. Remove the nut (2) securing the coolant tube.
  11. Remove the coolant hose (1) from the EGR cooler and position aside.
    GC0177501Courtesy of CHRYSLER GROUP, LLC
  12. Remove the lower bolts (1) securing the EGR cooler.
    GC0177437Courtesy of CHRYSLER GROUP, LLC
  13. Remove the inlet flange bolts (1) and the EGR cooler.
  14. Remove and discard the gasket.
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