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Removal And Installation: Fwd: Removal

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  3. Remove the front tire and wheel assemblies. Refer to REMOVAL AND INSTALLATION .
  4. Lock the steering wheel in the centered position.
    GC0177266Courtesy of CHRYSLER GROUP, LLC
  5. Remove the steering shaft to steering gear pinch fastener (1), and DISCARD the pinch fastener. 

    Do not start to remove (or break free) pinch fastener with an impact wrench/gun. 

  6. Remove the dash seal to dash panel fasteners (2).
    GC0177998Courtesy of CHRYSLER GROUP, LLC
  7. Remove both outer tie rod stud to knuckle fasteners (3).
  8. Using ball joint remover (special tool #9360, Remover, Ball Joint), separate outer tie rod end (2) from knuckle.
  9. Remove exhaust crossunder pipe. Refer to PIPE, EXHAUST CROSSUNDER, REMOVAL AND INSTALLATION .
  10. Remove the front cradle. Refer to CROSSMEMBER, FRONT SUSPENSION, REMOVAL AND INSTALLATION .
    NOTE:

    DO NOT 

    disconnect the torque sensor (grey) harness connector and make sure it is connected properly.

    GC0177964Courtesy of CHRYSLER GROUP, LLC
  11. Remove the heat shield (2) from the steering gear, by removing the mounting fasteners (1).
    GC0177592Courtesy of CHRYSLER GROUP, LLC
  12. Remove the dash seal to steering gear fasteners (1), and remove the dash seal.
    GC0188614Courtesy of CHRYSLER GROUP, LLC
  13. Remove the bracket fasteners (1) and remove the bracket (2).
    GC0177626Courtesy of CHRYSLER GROUP, LLC
  14. Remove the steering gear to sub cradle fasteners (1), and remove the steering gear (2) from the sub cradle (3).