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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> Heating & Air Conditioning (Service Information) >> Plumbing, Front >> Compressor, A/C >> Removal And Installation >> A/C Clutch >> Removal

A/C Clutch: Removal

NOTE:

The A/C clutch can be serviced with the refrigerant system fully charged.

NOTE:

Compressor clutch removal shown off vehicle for clarity.

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL AND INSTALLATION .
  3. Remove the front right wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  4. Disconnect the engine wire harness from the A/C clutch coil connector.
  5. If required (depending on A/C compressor application), remove the A/C clutch coil connector and lead from the connector bracket.
    GC0177841Courtesy of CHRYSLER GROUP, LLC
  6. Remove the compressor shaft bolt (2). A band-type oil filter wrench or a strap wrench may be used to hold the clutch plate (1) from rotating during bolt removal.
    CAUTION:

    Do not pry between the clutch plate and the pulley and bearing assembly to remove the clutch plate from the compressor shaft as this may damage the clutch plate.

    NOTE:

    Use care not to lose any clutch shim(s) during removal of the clutch plate, as they may be reused during the clutch plate installation process.

  7. Tap the clutch plate (1) lightly with a plastic mallet to release it from the splines on the compressor shaft and remove the clutch plate and shim(s).
    GC0178278Courtesy of CHRYSLER GROUP, LLC
  8. Using A/C Snap Ring Pliers 9764 or equivalent, remove the snap ring (1) that secures the pulley and bearing assembly (2) to the A/C compressor and remove the pulley and bearing assembly.
    GC0177715Courtesy of CHRYSLER GROUP, LLC
  9. Using A/C Snap Ring Pliers 9764 or equivalent, remove the snap ring (1) that secures the A/C clutch coil (2) to the A/C compressor and remove the coil.