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A/C Clutch: Installation

  1. Using A/C Snap Ring Pliers 9764 or equivalent, install the snap ring that secures the A/C clutch coil to the A/C compressor.
  2. A/C Snap Ring Pliers 9764 or equivalent, install the snap ring that secures the pulley and bearing assembly to the A/C compressor with the bevel side of the snap ring facing outward.
  3. Install the compressor shaft bolt and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS . A band-type oil filter wrench or a strap wrench may be used to hold the clutch plate from rotating during bolt installation.
  4. With the clutch plate assembled tight against the shim(s), measure the air gap between the clutch plate and the pulley and bearing assembly. The air gap should be between 0.35 - 0.65 mm (0.014 - 0.026 in.). If the air gap is not between specifications, add or subtract shims as needed until the correct air gap is obtained.
  5. If removed (depending on A/C compressor application), install the A/C clutch coil connector and lead to the connector bracket.
  6. Connect the engine wire harness connector to the A/C clutch coil connector.
  7. Install the front right wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  8. Install the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL AND INSTALLATION .
  9. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
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