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Removal And Installation: Installation

NOTE:

When replacing multiple A/C system components, see the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system. Refer to STANDARD PROCEDURE - REFRIGERANT OIL LEVEL .

NOTE:

If the A/C condenser is being replaced, add 30 milliliters (1 fluid ounce) of refrigerant oil to the refrigerant system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.

NOTE:

Replacement of the refrigerant line O-ring seals and gaskets is required anytime a refrigerant line is disconnected. Failure to replace the rubber O-ring seals and metal gaskets may result in a refrigerant system leak.

NOTE:

Be certain that each of the radiator and condenser air seals are installed in their proper locations.

GC0177646Courtesy of CHRYSLER GROUP, LLC
  1. Position the A/C condenser (2) into the front of the engine compartment and engage the lower condenser mounting brackets (3) to the radiator.
  2. Install the condenser to radiator bolts (1). Tighten the bolts securely.
  3. Install the transmission cooler. Refer to COOLER, TRANSMISSION OIL, REMOVAL AND INSTALLATION .
  4. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  5. Remove the tape or plugs from the opened refrigerant line fittings and condenser ports.
  6. Lubricate NEW  rubber O-ring seals with clean refrigerant oil and install them and new gaskets on the opened refrigerant line fittings. Use only the specified O-rings as they are made of a special material for the R-1234yf system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
    GC0177705Courtesy of CHRYSLER GROUP, LLC
  7. Connect the A/C discharge line and liquid line (2, 3) to the condenser tapping block.
  8. Install the A/C discharge and liquid line nuts (1, 4). Tighten the nuts to the proper. Refer to TECHNICAL SPECIFICATIONS .
  9. Remove the support and lower the vehicle.
  10. Install the radiator side deflectors.
  11. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  12. Evacuate the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  13. If the A/C condenser is being replaced, add 30 milliliters (1 fluid ounce) of refrigerant oil to the refrigerant system. When replacing multiple A/C system components, see the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system. Refer to STANDARD PROCEDURE - REFRIGERANT OIL LEVEL . Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
  14. Charge the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
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