LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Engine Performance >> System >> Emissions Control >> Exhaust Gas RECIRCULATION >> Cooler, Exhaust Gas RECIRCULATION (EGR) >> Removal And Installation >> Installation

Removal And Installation: Installation

  1. Clean the gasket mating surfaces.
    GC0177437Courtesy of CHRYSLER GROUP, LLC
  2. Using a NEW  gasket, install the EGR cooler and tighten the inlet flange bolts (1) to the proper specifications. Refer to EXHAUST GAS RECIRCULATION, TECHNICAL SPECIFICATIONS .
    GC0177501Courtesy of CHRYSLER GROUP, LLC
  3. Install the lower bolts (1) securing the EGR cooler and tighten to the proper torque specifications. Refer to EXHAUST GAS RECIRCULATION, TECHNICAL SPECIFICATIONS .
    GC0178339Courtesy of CHRYSLER GROUP, LLC
  4. Install the coolant hose (1) onto the EGR cooler.
  5. Install the nut (2) securing the coolant tube and tighten to the proper torque specifications. Refer to EXHAUST GAS RECIRCULATION, TECHNICAL SPECIFICATIONS .
    GC0177684Courtesy of CHRYSLER GROUP, LLC
  6. Install the coolant tube assembly to the EGR cooler and thermostat housing (2).
  7. Install the coolant hose (1) to the EGR cooler.
    GC0177881Courtesy of CHRYSLER GROUP, LLC
  8. Install the fasteners (1) securing the coolant tube assembly.
    GC0173668Courtesy of CHRYSLER GROUP, LLC
  9. Install the inlet tube (1) to the EGR cooler and EGR (2).
    GC0177677Courtesy of CHRYSLER GROUP, LLC
  10. Connect the EGR temperature sensor wire harness connector (1).
  11. Install the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION , BELLY PAN, FRONT, REMOVAL AND INSTALLATION , BELLY PAN, REAR, REMOVAL AND INSTALLATION , BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION and/or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  12. Fill the cooling system. Refer to STANDARD PROCEDURE .
  13. Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
  14. Connect the negative battery cable.