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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Engine Performance >> System >> 3.6L - DTCS P0196 To P0430 >> Diagnosis And Testing >> P0306-Cylinder 6 Misfire >> Diagnostic Test

Diagnostic Test

  1. CHECK FOR AN ACTIVE CONDITION 
    1. Turn the ignition on.
    2. With the scan tool, read and record all DTCs and Freeze Frame information.
    3. Operate the vehicle under conditions recorded in the Freeze Frame information when the DTC was set.
      NOTE:

      During the test drive of the vehicle, note when the misfire condition is present for use later in this diagnostic test. Also monitor the Downstream O2 Sensor(s) when the misfire is occurring. O2 Sensor voltage readings that are consistently on the low side of the scale would indicate a lean condition. This could indicate a lack of fuel due to a plugged Fuel Injector or fuel system issue. O2 Sensor voltage readings that are consistently on the high side of the scale would indicate a rich condition. This could be caused by a lack of spark or a possible leaky Fuel Injector.

      NOTE:

      Keep in mind that during a severe misfire (MIL Light flashing) the PCM will disable the Fuel Injector of the affected cylinder(s) for a calibrated number of engine revolutions to prevent damage to the Catalytic Converter. This can cause a misfire that occurs only at high engine speed or heavy engine load to appear to continue when returning to idle. However this could be due to the Fuel Injector being disabled until the rev counter resets.

    4. With the scan tool, view the Misfire Monitor to see which cylinders are effected.

      Are there excessive misfires shown for this cylinder at this time?

      Yes 

      • Go To  2

      No 

  2. CHECK FOR OTHER DTCS 
    1. Refer to the recorded DTCs.

      Are there any Service Bulletins or fuel system, ignition system component, air handling component, VVL system (if equipped), or VVT system DTCs active or pending?

      Yes 

      No 

      • Go To  3
  3. CHECK FOR MECHANICAL CONDITIONS THAT COULD CAUSE A MISFIRE 
    NOTE:

    Each of the following conditions can cause a misfire during most operating conditions with the exception of the out of balance tires or warped brake rotors.

    1. Visually inspect the engine for any of the following conditions:
      • Worn, loose or slipping serpentine belt.
      • Binding or misaligned engine driven accessories: A/C Compressor, P/S Pump, Water pump, etc.
      • Improper mounting of the CKP Sensor or damaged target wheel.
      • Harmonic Balancer out of balance.
      • Extremely out of balance tires or warped brake rotors.

      Were any of the above conditions present?

      Yes 

      No 

      • Go To  4
  4. CHECK THE ENGINE OIL LEVEL AND CONDITION 
    NOTE:

    The oil level being low or the wrong oil filter or viscosity being used can cause Variable Valve Timing system operating issues. This could lead to a misfire condition.

    NOTE:

    The following items should be checked before continuing with this procedure. Failure to do so may lead to misdiagnosis.

    • ENGINE MECHANICAL TOLERANCES OUT OF SPECIFICATION
    • ENGINE OIL PRESSURE OUT OF SPECIFICATION
    • LOW ENGINE OIL LEVEL
    • INCORRECT ENGINE OIL FILTER (DOES NOT MEET OEM SPECIFICATIONS)
    • DETERIORATED OR DIRTY OIL
    • CONTAMINATED ENGINE OIL
    • INCORRECT ENGINE OIL VISCOSITY
    • AERATED ENGINE OIL

    1. If any of the above conditions are found, repair as necessary.

      Were any of the above conditions present?

      Yes 

      • Repair the engine oiling or mechanical condition (i.e. improper oil drain back, oil sludge, damaged oil pump, pick-up tube or seal, etc.).
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  5
  5. CHECK THE INTAKE SYSTEM FOR LEAKS 
    1. Check the engine and Intake Manifold for vacuum leaks.
      NOTE:

      A vacuum leak can affect one or more cylinders depending on the location of the leak.

      Were any leaks found with the intake system?

      Yes 

      No 

      • Go To  6
  6. CHECK THE FUEL QUALITY 
    1. Check the fuel for the following:

      Were any problems found with the fuel?

      Yes 

      • Replace the fuel and, if necessary, flush and clean the fuel system.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  7
  7. CHECK FOR A CLOGGED OR LEAKING FUEL INJECTOR 
    NOTE:

    A Fuel Injector that is plugged and spraying too little fuel, or fouled and spraying too much fuel, will generally cause a misfire during any operating condition. One faulty Fuel Injector will usually cause a single cylinder misfire. However if the injector is spraying an excessive amount of fuel, the excess fuel could also affect the adjoining cylinders. In most cases there will be far more misfire counts on the cylinder with the faulty Fuel Injector than on the other affected cylinders.

    WARNING:

    The fuel system is under a constant pressure (even with the engine off). Before testing or servicing any fuel system hose, fitting or line, the fuel system pressure must be released. Failure to follow these instructions can result in possible serious or fatal injury.

    1. Install the Fuel Pressure Decay Tester (special tool #8978A, Decay Tool, Fuel) to the fuel rail.
    2. Turn the ignition on and allow the fuel pressure to reach maximum pressure and stabilize.
      NOTE:

      The ignition may need to be cycled off and on a couple times to reach maximum fuel pressure in the rail.

    3. Once the pressure reading has stabilized, record the fuel pressure. This is known as the "starting pressure".
    4. With the scan tool, actuate the Fuel Injector for the cylinder that indicated the misfire while monitoring the fuel pressure gauge.
    5. Record the fuel pressure. This is known as the "ending pressure."
      CAUTION:

      After each Fuel Injector actuation, start the engine to clean the cylinder of fuel. Failure to do so could cause engine damage.

    6. Repeat sub-steps two through five with several other Fuel Injectors on cylinders that do not have a misfire. Make sure to start the Fuel Injector actuation at the same starting pressure for each injector. Compare the ending pressures of the known good cylinders to the cylinder with the misfire condition.

      Are the ending pressures about the same for all of the tested injectors?

      Yes 

      • Go To  8

      No, the injector from the cylinder with the misfire stood out from the rest. 

      • If the pressure drop is too small, check for debris in the Fuel Rail or Fuel Injector and repair as necessary. If the pressure drop is too large, suspect a faulty or fouled Fuel Injector as the issue.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  8. CHECK THE VARIABLE VALVE LIFT (VVL) SYSTEM (IF EQUIPPED) 
    NOTE:

    The 3.6L Upgrade engine is equipped with the VVL System. The classic engine is not. If this vehicle is not equipped with the VVL system skip this test step.

    NOTE:

    A Rocker Arm or arms can get stuck due to an oil pressure issue, or a mechanical failure of a VVL Solenoid (including O-rings) or Rocker Arm. A single Rocker Arm that is stuck in low lift will not be detected and the system will continue to operate normally, however some misfire and engine roughness may be felt. One Rocker Arm stuck in Low Lift mode will cause a misfire at higher engine speeds (above approximately 4000 RPM). Two or more Rocker Arms stuck in Low Lift mode can cause a misfire at any engine speed, including idle. A Rocker Arm stuck in high lift mode typically misfires at idle.

    NOTE:

    The two rear cylinders are controlled by the rear solenoid on each bank. Therefore, a VVL issue that affects both rear cylinders on a bank is most likely a common issue for both cylinders. These would include a damaged or missing O-ring, faulty solenoid, oil supply or control circuit issue. A VVL issue that only affects one of the rear cylinders is more likely going to be a failure of a Rocker Arm or pin for that cylinder.

    NOTE:

    The front VVL Solenoids control the operation of the Rocker Arms for the front cylinder only on each bank. The rear VVL Solenoids control the operation of the Rocker Arms for the back two cylinders on each bank.

    1. Turn the ignition on.
    2. With the scan tool, navigate to Systems Tests, perform the VVL System Diagnostic test and follow the on screen directions. For further VVL system functionality and scan tool routine information. Refer to SOLENOID, VARIABLE VALVE LIFT, DESCRIPTION AND OPERATION .
      NOTE:

      Do not erase the DTC before running the routine.

    3. When the test is complete, compare the results to the table below for the probable failure conditions.

      Does the scan tool results show that the misfire is being caused by the VVL system?

      Yes 

      • Compare the results from the routine to the table below
      • SCAN TOOL INTRUSIVE VVL TEST RESULT PROBABLE CAUSES REPAIR ACTIONS
        Low misfire percentage on (1) Rocker Stuck Low test, (2) Rocker Stuck High, Low RPM test, and (3) Rocker Stuck High, High RPM test No VVL issue detected The misfire condition being detected is not caused by the VVL System. Another system is likely causing the misfire
        High misfire percentage on (1) Rocker Stuck Low test, (2) Rocker Stuck High, Low RPM test, and (3) Rocker Stuck High, High RPM test No VVL issue detected The misfire condition being detected is not caused by the VVL System. Another system is likely causing the misfire
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 1
        • VVL Solenoid 1/1 stuck on/open
        • VVL Solenoid 1/1 control circuit shorted to 12 volts
        • VVL Solenoid 1/1 has missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage
        • Cylinder 1 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 1 rocker arm lock pin stuck retracted
        • Oil pressure leakage from the supply oil passage to the front control oil passage in the Cylinder Head.
        • Verify that the VVL Solenoid 1/1 control circuit is not shorted to 12 volts
        • Check operation of VVL Solenoid 1/1 for a stuck on/open condition, damaged or missing supply O-ring
        • Check for broken or stuck Cylinder 1 rocker arms or lock pins
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head.
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 2
        • VVL Solenoid 2/1 stuck on/open
        • VVL Solenoid 2/1 control circuit shorted to 12 volts
        • VVL Solenoid 2/1 has missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage
        • Cylinder 2 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 2 rocker arm lock pin stuck retracted
        • Oil pressure leakage from the supply oil passage to the front control oil passage in the Cylinder Head.
        • Verify that the VVL Solenoid 2/1 control circuit is not shorted to 12 volts
        • Check operation of VVL Solenoid 2/1 for a stuck on/open condition, damaged or missing supply O-ring
        • Check for broken or stuck Cylinder 2 rocker arms or lock pins
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9.
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 3
        • Cylinder 3 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 3 rocker arm lock pin stuck retracted
        • Check for broken or stuck Cylinder 3 rocker arms or lock pins
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 4
        • Cylinder 4 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 4 rocker arm lock pin stuck retracted
        • Check for broken or stuck Cylinder 4 rocker arms or lock pins
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 5
        • Cylinder 5 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 5 rocker arm lock pin stuck retracted
        • Check for broken or stuck Cylinder 5 rocker arms or lock pins
        (1) Rocker Stuck Low test - has high misfire percentage on Cylinder 6
        • Cylinder 6 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 6 rocker arm lock pin stuck retracted
        • Check for broken or stuck Cylinder 6 rocker arms or lock pins
        (1) Rocker Stuck Low test - high misfire percentage on Cylinder 3 and Cylinder 5
        • VVL Solenoid 1/2 stuck on/open
        • VVL Solenoid 1/2 control circuit shorted to 12 volts
        • VVL Solenoid 1/2 has missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage
        • Oil pressure leakage from the supply oil passage to the rear control oil passage in the Cylinder Head.
        NOTE:

        It's less likely but possible for a rocker arm lash adjuster failure (stuck or broken) or lock pin stuck retracted on both Cylinder 3 and Cylinder 5

        • Check the VVL Solenoid 1/2 control circuit for a short to 12 volts condition
        • Check operation of VVL Solenoid 1/2 for a stuck on/open condition, damaged or missing supply O-ring
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head.
        (1) Rocker Stuck Low test - high misfire percentage on Cylinder 4 and Cylinder 6
        • VVL Solenoid 2/2 stuck on/open
        • VVL Solenoid 2/2 control circuit shorted to 12 volts
        • VVL Solenoid 2/2 has missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage
        • Oil pressure leakage from the supply oil passage to the rear control oil passage in the Cylinder Head.
        NOTE:

        It's less likely but possible for a rocker arm lash adjuster failure (stuck or broken) or lock pin stuck retracted on both Cylinder 4 and Cylinder 6

        • Check the VVL Solenoid 2/2 control circuit for a short to 12 volts condition
        • Check operation of VVL Solenoid 2/2 for a stuck on/open condition, damaged or missing supply O-ring
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9.
        (1) Rocker Stuck Low test - high misfire percentage Cylinder 1, Cylinder 3, and Cylinder 5
        • Both bank 1 solenoids have missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage for both bank 1 solenoids
        • Oil pressure leakage from the supply oil passage to the front and rear control oil passages in the Cylinder Head.
        • Check operation of VVL Solenoid 1/2 for a stuck on/open condition, damaged or missing supply O-ring
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9.
        (1) Rocker Stuck Low test - high misfire percentage Cylinder 2, Cylinder 4, and Cylinder 6
        • Both bank 2 solenoids have missing or damaged supply O-ring causing oil pressure leakage from the supply oil passage to the control oil passage for both bank 2 solenoids
        • Oil pressure leakage from the supply oil passage to the front and rear control oil passages in the Cylinder Head.
        • Check operation of VVL Solenoid 2/2 for a stuck on/open condition, damaged or missing supply O-ring
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace the Cylinder Head. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9.
        (1) Rocker Stuck Low test - high misfire percentage for all Cylinders (1 - 6)
        • Missing or damaged supply O-rings causing oil pressure leakage from the supply oil passage to the control oil passage for front and rear solenoids on bank 1 and bank 2
        • Oil pressure leakage from the supply oil passage to the front and rear control oil passages in both Cylinder Heads.
        • Check operation of all VVL Solenoids for a stuck on/open condition, damaged or missing supply O-rings
        • It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if all other possible causes are exhausted, replace both Cylinder Heads.
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 1
        • VVL Solenoid 1/1 control circuit open or shorted to ground
        • VVL Solenoid 1/1 stuck closed/off
        • VVL Solenoid 1/1 has missing or damaged control O-ring causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Control oil passage pressure restricted
        • Cylinder 1 lash adjuster plugged
        • Cylinder 1 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 1 rocker arm lock pin stuck extended
        • Check the VVL Solenoid 1/1 control circuit for an open or shorted to ground condition
        • Check the VVL Solenoid 1/1 for a missing or damaged control O-ring
        • Actuate and check the VVL Solenoid 1/1 operation. Check for debris on screen
        • Cylinder 1 lash adjuster plugged
        • Cylinder 1 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 2
        • VVL Solenoid 2/1 stuck closed/off
        • VVL Solenoid 2/1 control circuit open or shorted to ground
        • VVL Solenoid 2/1 has missing or damaged control O-ring causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Control oil passage pressure restricted
        • Cylinder 2 lash adjuster plugged
        • Cylinder 2 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 2 rocker arm lock pin stuck extended
        • Check the VVL Solenoid 2/1 control circuit for an open or shorted to ground condition
        • Check the VVL Solenoid 2/1 for a missing or damaged control O-ring
        • Actuate and check the VVL Solenoid 2/1 operation. Check for debris on screen
        • Cylinder 2 lash adjuster plugged
        • Cylinder 2 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 3
        • Cylinder 3 lash adjuster plugged
        • Cylinder 3 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 3 rocker arm lock pin stuck extended
        • Cylinder 3 lash adjuster plugged
        • Cylinder 3 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 4
        • Cylinder 4 lash adjuster plugged
        • Cylinder 4 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 4 rocker arm lock pin stuck extended
        • Cylinder 4 lash adjuster plugged
        • Cylinder 4 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 5
        • Cylinder 5 lash adjuster plugged
        • Cylinder 5 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 5 rocker arm lock pin stuck extended
        • Cylinder 5 lash adjuster plugged
        • Cylinder 5 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 6
        • Cylinder 6 lash adjuster plugged
        • Cylinder 6 rocker arm lash adjuster issue (stuck or broken)
        • Cylinder 6 rocker arm lock pin stuck extended
        • Cylinder 6 lash adjuster plugged
        • Cylinder 6 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 3 and Cylinder 5
        • VVL Solenoid 1/2 stuck closed/off
        • VVL Solenoid 1/2 control circuit open or shorted to ground
        • VVL Solenoid 1/2 has missing or damaged control O-ring causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Control oil passage pressure restricted
        NOTE:

        It's less likely but possible for a rocker arm lash adjuster issue (stuck or broken) or lock pin stuck retracted on Cylinder 3 and Cylinder 5

        • Check the VVL Solenoid 1/2 control circuit for an open or shorted to ground condition
        • Check the VVL Solenoid 1/2 for a missing or damaged control O-ring
        • Actuate and check the VVL Solenoid 1/2 operation. Check for debris on screen
        • Cylinder 3 or 5 lash adjuster plugged
        • Cylinder 3 or 5 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 4 and Cylinder 6
        • VVL Solenoid 2/2 stuck closed/off
        • VVL Solenoid 2/2 control circuit open or shorted to ground
        • VVL Solenoid 2/2 has missing or damaged control O-ring causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Control oil passage pressure restricted
        NOTE:

        It's less likely but possible for a rocker arm lash adjuster issue (stuck or broken) or lock pin stuck retracted on Cylinder 4 and Cylinder 6

        • Check the VVL Solenoid 2/2 control circuit for an open or shorted to ground condition
        • Check the VVL Solenoid 2/2 for a missing or damaged control O-ring
        • Actuate and check the VVL Solenoid 2/2 operation. Check for debris on screen
        • Cylinder 4 or 6 lash adjuster plugged
        • Cylinder 4 or 6 rocker arm stuck failure or lock pin stuck extended
        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 1, Cylinder 3 and Cylinder 5
        • VVL Solenoid 1/1 and 1/2 have missing or damaged control O-rings causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Bank 1 oil supply passage blockage or restriction to front and rear oil feeds in the bank 1 Cylinder Head
        • Large internal leakage in bank 1 Cylinder Head affecting the front and rear oil feeds
        • Check the control O-rings on the front and rear bank 1 VVL Solenoids for damage
        • Check for proper oil pressure at the front and rear bank 1 VVL Solenoids. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9. It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if the oil pressure is low to both solenoids and all other possible causes are exhausted, replace the Cylinder Head
        NOTE:

        Low oil pressure in the Cylinder Head will likely also cause issues/faults for the VVT system

        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage Cylinder 2, Cylinder 4 and Cylinder 6
        • VVL Solenoid 2/1 and 2/2 have missing or damaged control O-rings causing oil pressure leakage from the control oil passage to the exhaust oil passage
        • Bank 2 oil supply passage blockage or restriction to front and rear oil feeds in the bank 2 Cylinder Head
        • Large internal leakage in bank 2 Cylinder Head affecting the front and rear oil feeds
        • Check the control O-rings on the front and rear bank 2 VVL Solenoids for damage
        • Check for proper oil pressure at the front and rear bank VVL Solenoids. Proceed to step below to check the oil pressure in the Cylinder Head. Refer to  9. It is a very low percentage of the time that an internal crack in a Cylinder Head would cause this issue. However if the oil pressure is low to both solenoids and all other possible causes are exhausted, replace the Cylinder Head
        NOTE:

        Low oil pressure in the Cylinder Head will likely also cause issues/faults for the VVT system

        (2) Rocker Stuck High, Low RPM test, or (3) Rocker Stuck High, High RPM test - high misfire percentage for all Cylinders (1 - 6) Engine oil pressure too low to both Cylinder Heads due to:
        • Oil level low
        • Wrong viscosity oil
        • Oil Filter restriction
        • Engine mechanical failure (damaged bearings, pick-up tube or seal, engine block, etc.)
        • Faulty Oil Pump
        • Check for proper oil level, filter and viscosity before checking engine oil pressure
        • If the engine oil pressure is low check for any mechanical issue that could cause low oil pressure. If there are no issues with the bearings, pick-up tube and engine block replace the Engine Oil Pump Assembly
        NOTE:

        Low engine oil pressure will likely also cause issues/faults for the VVT system

      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  10
  9. CHECK THE ACTUAL OIL PRESSURE TO THE VVL SOLENOID IN THE CYLINDER HEAD 
    1. Turn the ignition off.
    2. Remove the appropriate VVL Solenoid called out by the scan tool.
    3. Install the (special tool #2027300090, Kit, VVL Adapters) in place of the VVL Solenoid.
    4. Start the engine and allow it to idle.
    5. With the scan tool, monitor the Dual Oil Pump mode.
      NOTE:

      Let the engine run long enough for the pump to switch to low pump mode.

    6. Read and record the oil pressure reading on the oil pressure gauge. Compare the reading to the main engine oil pressure reading from the Engine Oil Pressure Sensor reading on the scan tool.
      NOTE:

      The Cylinder Head oil pressure should be within 5.0 psi of main engine oil pressure reading.

      Is the Cylinder Head oil pressure should be within 5.0 psi of main engine oil pressure?

      Yes 

      • Remove and inspect the screen on the VVL Solenoid for debris that can block oil flow through the solenoid. Check the seals on the VVL Solenoid for damage and proper installation. If no debris is found, and the seals appear good replace the VVL Solenoid in accordance with the Service Information.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Diagnose and repair the lack of oil pressure to the VVL Solenoid.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  10. CHECK FOR PROPER SPARK AT THE IGNITION COIL 
    1. Turn the ignition off and remove the Fuel Pressure Decay Tester and connect the fuel lines before continuing.
      NOTE:

      A faulty Ignition Coil or Spark Plug can cause a misfire at idle but could also misfire only under a heavy load on the engine. One faulty Ignition Coil or Spark Plug will usually cause a single cylinder misfire.

    2. Remove the Ignition Coil from the cylinder that is misfiring.
    3. Connect the Ignition Coil harness connector.
    4. Disconnect the Fuel Injector harness connector of the cylinder being tested.
    5. Install a spark tester on the Ignition Coil.
    6. While cranking the engine observe the spark coming from the spark tester.

      Is a crisp blue spark present?

      Yes 

      • Go To  11

      No 

      • Go To  16
  11. INSPECT THE SPARK PLUG AND CYLINDER 
    1. Turn the ignition off.
    2. Remove the Spark Plug in accordance with the Service Information.
    3. Inspect the Spark Plug for the following conditions:
      • Cracks
      • Carbon Tracking
      • Fouling due to oil, coolant or excess fuel in the cylinder
      • Gap size out of specifications
      • Loose or broken electrode
    4. Check for signs of oil or coolant in the cylinder.

      Were any of the above conditions present?

      Yes 

      • Replace the Spark Plug. If oil or coolant were found in the cylinder or on the Spark Plug, diagnose and repair the cause.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  12
  12. CHECK THE ENGINE COMPRESSION TO CHECK FOR VALVETRAIN OR COMBUSTION CHAMBER ISSUES 
    NOTE:

    A cylinder compression or valvetrain issue will cause a misfire during all operating conditions. These types of failures will normally affect a single cylinder. However, depending on the type of failure incurred, other cylinders can also be affected and show misfires. In most cases there will be far more misfire counts on the cylinder with the issue than on the other affected cylinders.

    1. Perform a cylinder compression test on several cylinders and compare the known good cylinders to the cylinder that was misfiring. Refer to CYLINDER COMPRESSION TEST .

      Is the cylinder compression within specification?

      Yes 

      • Go To  13

      No 

      • Perform a Cylinder Leak Down Test to determine if the cause is from the valvetrain or combustion chamber and repair as necessary.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  13. EXCHANGE SPARK PLUG AND CHECK FOR MISFIRE TO FOLLOW THE SPARK PLUG 
    1. Exchange the Spark Plug with a known good cylinder that was not indicating a misfire or replace the Spark Plug if it is difficult to access.
    2. Start the engine and monitor the misfire monitor screen.

      Did the misfire switch to the previously good cylinder or go away if the Spark Plug was replaced?

      Yes 

      • Repair is complete if Spark Plug was replaced and misfire is gone, or replace the Spark Plug if it moved to the known good cylinder.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  14
  14. CLEAN THE CARBON FROM THE VALVETRAIN AND COMBUSTION CHAMBERS 
    NOTE:

    Carbon build up on the engine valves and guides can cause a misfire during all operating conditions but is usually more noticeable during cruising speeds or heavy engine load conditions. If carbon build up is becoming an issue it could set only a single cylinder misfire but usually will affect more than one cylinder and set multiple cylinder misfire as well.

    1. Using Mopar Combustion cleaner, de-carbon the engine.
    2. After driving and clearing the combustion cleaner from the engine, erase DTCs with the scan tool.
    3. Test drive the vehicle in accordance with the Freeze Frame data.
    4. With the scan tool, view the Misfire Monitor.

      Did the misfire return?

      Yes 

      • Go To  15

      No 

      • Cleaning the valves and combustion chambers repaired the fault.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  15. CHECK THE CAMSHAFT LOBES, ROCKER ARMS AND SPRINGS 
    NOTE:

    Worn Camshaft Lobes, worn or broken Rocker Arms or springs may sometimes but not always be detected during a compression test. The misfire can occur at different operating conditions depending on which component is worn and the severity of the wear on the component.

    1. Visually inspect the Camshaft, Rocker Arms or springs for excessive wear or broken parts.

      Were any issues found with the Camshaft, Rocker Arms or springs?

      Yes 

      • Perform the appropriate repair in accordance with the Service Information.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      No 

      • Go To  20
  16. CHECK THE ASD RELAY OUTPUT CIRCUIT 
    1. Turn the ignition off.
    2. Disconnect the Ignition Coil harness connector.
    3. Turn the ignition on.
    4. With a scan tool, actuate the ASD Relay.
    5. Using a 12-volt test light connected to ground, probe the ASD Relay Output circuit at the Ignition Coil harness connector.

      Does the test light illuminate brightly?

      Yes 

      • Go To  17

      No 

      • Stop all scan tool actuations and repair the open or short to ground in the ASD Relay Output circuit between the PDC and Ignition Coil harness connector.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  17. CHECK THE IGNITION COIL CONTROL CIRCUIT 
    WARNING:

    When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

    1. Using a 12-volt test light connected to a 12 volt source, back probe the Coil Control circuit at the Ignition Coil harness connector.
    2. Crank the engine for 5 seconds while observing the test light.

      What was the condition of the test light while cranking the engine?

      Blinking brightly 

      • Replace the Ignition Coil in accordance with the Service Information.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

      ON constantly 

      • Go To  18

      OFF constantly 

      • Go To  19
  18. CHECK THE COIL CONTROL CIRCUIT FOR A SHORT TO GROUND 
    1. Turn the ignition off.
    2. Disconnect the PCM C2 harness connector.
      CAUTION:

      Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.

    3. Connect the (special tool #10436, Adapter, GPEC Diagnostic) to the engine harness side of the PCM C2 harness connector.
    4. Check for continuity between ground and the Coil Control circuit at the Ignition Coil harness connector.

      Is there continuity between ground and the Coil Control circuit?

      Yes 

      No 

      • Go To  20
  19. CHECK THE COIL CONTROL CIRCUIT FOR AN OPEN 
    1. Turn the ignition off.
    2. Measure the resistance of the Coil Control circuit between the Ignition Coil harness connector and the GPEC Adaptor.

      Is the resistance below 3.0 Ohms?

      Yes 

      • Go To  20

      No 

      • Repair the Coil Control circuit for an open or high resistance.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  20. CHECK RELATED PCM AND COMPONENT HARNESS CONNECTIONS 
    1. Disconnect all PCM harness connectors.
    2. Disconnect all related in-line harness connections (if equipped).
    3. Disconnect the related component harness connectors.
    4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
      • Proper connector installation.
      • Damaged connector locks.
      • Corrosion.
      • Other signs of water intrusion.
      • Weather seal damage (if equipped).
      • Bent terminals.
      • Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
      • Terminals that have been pushed back into the connector cavity.
      • Check for spread terminals and verify proper terminal tension.

      Repair any conditions that are found.

    5. Connect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
    6. Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
    7. Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
    8. With the scan tool, erase DTCs.
    9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
    10. With the scan tool, read DTCs.

      Did the DTC return?

      Yes 

      No 

      • The wiring or poor connection problem has been repaired.
      • Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .