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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lamps/Lighting - Exterior (Service Information) >> Unit, Front Lamp >> Removal And Installation >> Lamp - PACIFICA

Lamp - PACIFICA

REMOVAL 

WARNING:

To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of fatal injury caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.

  1. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
    GC0200372Courtesy of CHRYSLER GROUP, LLC
  2. Remove the push fastener (1), then remove the appropriate front air dam (2).
  3. Disconnect the wire harness connectors from the back of the front lamp unit.
    GC0200354Courtesy of CHRYSLER GROUP, LLC
  4. Remove the upper and lower fasteners (1) securing the front lamp unit (3) to the vehicle.
  5. Remove the push fastener (2) securing the front lamp unit to the vehicle.
    GC0200269Courtesy of CHRYSLER GROUP, LLC
  6. Remove the side fastener (1) securing the front lamp unit (2) to the vehicle, then remove the lamp from the vehicle.

INSTALLATION 

WARNING:

To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of fatal injury caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.

  1. If replacing the front lamp unit, transfer the front lamp unit fascia mounting bracket to the new front lamp unit and tighten the fasteners securely.
  2. Position the front lamp unit to the vehicle for installation.
  3. Install and tighten the lower front lamp unit fastener to the proper. Refer to TECHNICAL SPECIFICATIONS .
  4. Install the front lamp push fastener.
  5. Install and tighten the front lamp side fastener to the proper. Refer to TECHNICAL SPECIFICATIONS .
  6. Install and securely tighten the upper front lamp unit fastener to the proper. Refer to TECHNICAL SPECIFICATIONS .
  7. Connect the wire harness connectors to the back of the front lamp unit.
  8. Position the front air dam to the vehicle, then install the push fastener.
  9. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  10. Perform the headlamp alignment procedure.