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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating & Air Conditioning (Service Information) >> Plumbing, Front >> Compressor, A/C >> Removal And Installation >> A/C Compressor >> Removal

A/C Compressor: Removal

WARNING:

Review the warnings and cautions for this system before performing the procedure. Failure to follow these instructions may result in serious or fatal injury.

CAUTION:

If an internal failure of the A/C compressor has occurred the A/C system must be flushed and the A/C receiver/drier filter must be replaced. Failure to flush the system and replace the A/C receiver/drier filter can cause serious damage to the replacement A/C compressor.

NOTE:

The A/C compressor may be removed and repositioned without discharging the refrigerant system or disconnecting the refrigerant lines.

GC0178373Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Recover the refrigerant from the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  3. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  4. Remove the right front splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  5. Remove the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL AND INSTALLATION .
  6. Remove the A/C suction and liquid lines to compressor nuts (2, 3).
  7. Disconnect the A/C discharge and suction lines (1, 4) from the A/C compressor. Discard  the O-ring seals and gaskets.
    GC0177530Courtesy of CHRYSLER GROUP, LLC
  8. Disconnect the A/C compressor wire harness connectors (1, 3).
  9. Remove the compressor to engine bolt and nuts (2).
  10. If required, remove the two studs.
  11. Remove the A/C compressor from the engine compartment.
  12. Install plugs in or tape over the opened refrigerant line fittings and compressor ports.