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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Electrical >> Gauges >> Body - Interior & Exterior >> Instrument Panel >> Panel, Instrument >> Removal And Installation >> With HVAC Housing >> Installation

With HVAC Housing: Installation

GC0177845Courtesy of CHRYSLER GROUP, LLC
  1. Verify that the two bushings (1) are fully screwed in and rotate freely.
    NOTE:

    Inspect the bushings and replace if necessary.

  2. Position the instrument panel (I/P) into the vehicle, making sure the Heating Ventilation and Air Conditioning (HVAC) is positioned to the front dash properly.
    NOTE:

    Make sure that all wiring harnesses are routed properly and are not pinched when installing the instrument panel.

    GC0178077Courtesy of CHRYSLER GROUP, LLC
  3. Install the instrument panel carrier bolts (1) on both sides of the vehicle and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177666Courtesy of CHRYSLER GROUP, LLC
  4. Install the instrument panel dash bolts (1) on both sides of the vehicle and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  5. Connect the wire harness connectors (2) at the A-pillars, on both side of the vehicle.
    GC0177188Courtesy of CHRYSLER GROUP, LLC
  6. Install the instrument panel cowl bolts (1), under the cowl cover panel and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177418Courtesy of CHRYSLER GROUP, LLC
  7. Install the floor duct extension (2) and the push fasteners (1).
    GC0177832Courtesy of CHRYSLER GROUP, LLC
  8. Under the left side of the I/P connect the wire harness connectors (1).
    NOTE:

    This is shown in illustration with the I/P removed for better clarity.

    GC0177867Courtesy of CHRYSLER GROUP, LLC
  9. Under the right side of the I/P connect the wire harness connector (1). If equipped with rear entertainment, connect the USB connectors in this location also.
    GC0178057Courtesy of CHRYSLER GROUP, LLC
  10. Connect the HVAC drain hose (3).
  11. Install the I/P support bracket (2) and tighten securely.
    GC0177750Courtesy of CHRYSLER GROUP, LLC
  12. Pull the passenger side floor carpet (1) back, then route grounding wires and install the nuts (2). Clip the wire harness to the body.
    GC0177697Courtesy of CHRYSLER GROUP, LLC
  13. Connect the wire harness connector (2) to the air bag module (1).
    GC0178090Courtesy of CHRYSLER GROUP, LLC
  14. Install the manual park release lever (2) the two bolts (1). Tighten the bolts securely.
  15. Install the drivers side floor heat duct (3) and the push fasteners.
  16. Install the drivers knee airbag. Refer to AIR BAG, KNEE BLOCKER, REMOVAL AND INSTALLATION .
  17. Install the steering column. Refer to COLUMN, REMOVAL AND INSTALLATION .
    GC0177678Courtesy of CHRYSLER GROUP, LLC
  18. Install the I/P trim panels (1) and (2).
  19. Install both A-pillar trim panels. Refer to PANEL, A-PILLAR TRIM, REMOVAL AND INSTALLATION .
  20. Install the defroster grill. Refer to GRILLE, DEFROSTER, REMOVAL AND INSTALLATION .
  21. Install the instrument panel bin. Refer to BIN, INSTRUMENT PANEL, REMOVAL AND INSTALLATION .
  22. Install the floor console. Refer to CONSOLE, FLOOR, REMOVAL AND INSTALLATION .
  23. Install the cowl cover panel. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
  24. Working under the hood, connect the two heater core hoses to the dash.
  25. Fill the cooling system. Refer to STANDARD PROCEDURE .
  26. Install the A/C expansion valve. Refer to VALVE, A/C EXPANSION, REMOVAL AND INSTALLATION or VALVE, A/C EXPANSION, REMOVAL AND INSTALLATION .
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