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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 3.6L Engine (Service Information) >> Cylinder Head >> Assembly, Variable Valve Timing, Phaser / Oil Control Valve >> Removal And Installation >> Left >> Installation

Removal And Installation: Left: Installation

GC0173682Courtesy of CHRYSLER GROUP, LLC
  1. The Timing Chain Tensioner Holder and Camshaft Holder (1) should still be in place as installed during the removal procedure. If required, the Timing Chain Tensioner Holder and Camshaft Holder can be installed by repeating the steps within the removal procedure. Refer to ASSEMBLY, VARIABLE VALVE TIMING, PHASER / OIL CONTROL VALVE, REMOVAL AND INSTALLATION .
    GC0173583Courtesy of CHRYSLER GROUP, LLC
  2. Route the timing chain (1) around the left intake cam phaser while aligning the paint mark with the phaser timing mark. Press the left intake cam phaser onto the intake camshaft (2). Install and hand tighten the oil control valve.
    GC0173608Courtesy of CHRYSLER GROUP, LLC
  3. While maintaining this alignment, route the timing chain (2) around the exhaust cam phaser so that the paint mark is aligned with the phaser timing mark. Press the exhaust cam phaser onto the exhaust cam (1), install and hand tighten the oil control valve.
    GC0173602Courtesy of CHRYSLER GROUP, LLC
  4. The SCRIBE LINES  (1) on the cam phasers should face away from each other and the ARROWS  (2) should point toward each other and be parallel to the cylinder head cover mounting surface (3). There should be twelve chain pins BETWEEN  the exhaust cam phaser mark and the intake cam phaser mark.
    GC0173776Courtesy of CHRYSLER GROUP, LLC
  5. Install the (special tool #2025101090, Holder, Camshaft Phaser - Left-Front Cyl Head) (2) against the cylinder head cover mounting surface with the tool number facing up, between the intake and exhaust phasers (1).
    GC0173575Courtesy of CHRYSLER GROUP, LLC
  6. Tighten the intake oil control valve (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0173626Courtesy of CHRYSLER GROUP, LLC
  7. Tighten the exhaust oil control valve (1) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0173776Courtesy of CHRYSLER GROUP, LLC
  8. Remove the (special tool #2025101090, Holder, Camshaft Phaser - Left-Front Cyl Head) (2).
    GC0173764Courtesy of CHRYSLER GROUP, LLC
  9. Remove the (special tool #2025001090, Holder, Timing Chain Tensioner, Left-Front) (1).
    GC0173682Courtesy of CHRYSLER GROUP, LLC
  10. Remove the (special tool #2025200090, Holder, Camshaft) (1).
    GC0144992Courtesy of CHRYSLER GROUP, LLC
  11. Rotate the crankshaft clockwise two complete revolutions stopping when the right side number one cylinder piston is again positioned at top-dead-center on the exhaust stroke. To assure correct engine timing, verify the following;
    • The indicator dial is set to ZERO  when the right side number one cylinder piston is positioned at top-dead-center on the exhaust stroke.
    • The SCRIBE LINES  (5) on the left side cam phasers face away from each other.
    • The ARROWS  (6) on the left side cam phasers point toward each other and are parallel to the cylinder head cover mounting surface.
    • There are twelve chain pins (2) BETWEEN  the exhaust cam phaser mark (3) and the intake cam phaser mark (1).
  12. If the engine timing is not correct, repeat this procedure.
  13. Install the left cylinder head cover. Refer to COVER(S), CYLINDER HEAD, REMOVAL AND INSTALLATION .
  14. Install the right side spark plugs. Refer to SPARK PLUG, REMOVAL AND INSTALLATION .
  15. Start the engine and perform the following Powertrain Verification Tests. Refer to POWERTRAIN VERIFICATION TEST .
    • Cam/Crank Variation Relearn
    • Target Coefficient Relearn
NOTE:

Following the first restart after a DTC driven phaser replacement, clear all DTCs and verify that subsequent restarts do not set any additional codes for any DTCs that reset. Refer to DTC INDEX .