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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 3.6L Engine (Service Information) >> Lubrication >> Pan, Oil >> Removal And Installation >> Removal And Installation - AWD >> Removal

Removal And Installation - AWD: Removal

  1. Disconnect and isolate the negative battery cable.
    GC0177578Courtesy of CHRYSLER GROUP, LLC
  2. Remove the bolt (1) and the oil level indicator tube.
  3. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  4. Remove the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, FRONT, REMOVAL AND INSTALLATION .
  5. Drain the engine oil. Refer to OIL, STANDARD PROCEDURE .
  6. Remove the crossunder pipe. Refer to PIPE, EXHAUST CROSSUNDER, REMOVAL AND INSTALLATION .
    GC0200298Courtesy of CHRYSLER GROUP, LLC
  7. Remove the fasteners (1) from the Power Transfer Unit (PTU) bracket.
    GC0200268Courtesy of CHRYSLER GROUP, LLC
  8. Remove the fasteners (1) securing the PTU bracket (2) to the engine block and oil pan.
    GC0177850Courtesy of CHRYSLER GROUP, LLC
  9. Remove the bolt (1) securing the coolant tube to the oil pan.
    GC0200289Courtesy of CHRYSLER GROUP, LLC
  10. Remove the fasteners (1) securing the PTU lower heatshield (2) and remove the heatshield from the vehicle.
    GC0178298Courtesy of CHRYSLER GROUP, LLC
  11. Remove the torque converter bolt access cover (1).
    GC0177721Courtesy of CHRYSLER GROUP, LLC
  12. Remove the five oil pan to transmission bolts (1).
    GC0177423Courtesy of CHRYSLER GROUP, LLC

    Remove two rubber plugs (2) covering the rear oil seal retainer flange bolts.

    GC0178015Courtesy of CHRYSLER GROUP, LLC
    CAUTION:

    There are two hidden M6 bolts that must be removed from the rear of the upper oil pan flange. If these bolts are not removed, the rear oil seal retainer flange will be severely damaged.

  13. Remove two M6 bolts (1) from the rear oil seal retainer flange.
    GC0178265Courtesy of CHRYSLER GROUP, LLC
  14. Remove the nineteen M8 oil pan mounting bolts (1).
    GC0177730Courtesy of CHRYSLER GROUP, LLC
  15. Using the four indicated pry points (1), carefully remove the oil pan.
  16. Remove all residual sealant from the upper and lower oil pans and clean the mating surfaces with isopropyl alcohol in preparation for sealant application. Refer to PAN, OIL, CLEANING .