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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery, Gas >> Tank, Fuel >> Removal And Installation >> Removal And Installation - AWD >> Removal

Removal And Installation - AWD: Removal

WARNING:

The fuel system is under constant pressure even with engine off. Until the fuel pressure has been properly relieved from the system, do not attempt to open the fuel system. Do not smoke or use open flames/sparks when servicing the fuel system. Wear protective clothing and eye protection. Make sure the area in which the vehicle is being serviced is in a well ventilated area.

  1. Perform the Draining Fuel Tank procedure. Refer to FUEL DELIVERY, GAS, STANDARD PROCEDURE .
  2. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  3. Reposition the floor carpet to expose the fuel pump module access cover. Refer to CARPET, REMOVAL AND INSTALLATION .
    GC0178199Courtesy of CHRYSLER GROUP, LLC
  4. Remove the fasteners (1) and the fuel pump module access cover.
    GC0200239Courtesy of CHRYSLER GROUP, LLC
  5. Unlock and disconnect the fuel pump module wire harness connector (1).
  6. Disconnect the fuel tank vapor lines (2, 3) from the fuel pump module. Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
  7. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  8. Remove the rear propeller shaft. Refer to REMOVAL AND INSTALLATION .
  9. Remove the muffler assembly. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  10. Remove the rear belly pans. Refer to BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION .
    GC0200263Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the fuel supply line (1). Refer to FITTING, QUICK CONNECT, STANDARD PROCEDURE .
  12. Thoroughly clean the area around the fuel fill fitting and rubber fuel fill hose at the fuel tank.
    GC0200288Courtesy of CHRYSLER GROUP, LLC
  13. Remove the hose clamp (2) and the fuel fill hose from the fuel tank.
  14. Use a transmission jack or similar to support the fuel tank.
    WARNING:

    Support the fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or the fuel tank to fall from the jack.

  15. Remove the fuel tank strap fasteners (1).
  16. Lower the fuel tank.
  17. If required, remove the fuel pump module. Refer to MODULE, FUEL PUMP, REMOVAL AND INSTALLATION .
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