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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Transmission >> Transfer Case >> Power Transfer Unit (Service Information) >> Actuator, Shift >> Removal And Installation >> Installation

Removal And Installation: Installation

NOTE:

If installing a new actuator, there are two locating dowels that may have stayed in the case, remove them from the case as the dowels will come installed in the new actuator.

GC0159872Courtesy of CHRYSLER GROUP, LLC
  1. Using a clean lint free cloth, wipe the sealing surfaces clean.
    NOTE:

    Do not use solvent to clean the Power Transfer Unit (PTU) components.

  2. Install a NEW  gasket (2) in the groove on the shift actuator (1).
  3. Place the shift actuator (1) in position on the PTU.
  4. Engage the shift fork (3) in the groove on the shift sleeve in the PTU and align the locating dowels.
    GC0160113Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Do not reuse the shift actuator mounting screws.

  5. Install NEW  shift actuator fasteners (2) and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  6. Install the PTU in the vehicle. Refer to REMOVAL AND INSTALLATION .
  7. Verify that the PTU is properly filled. Refer to STANDARD PROCEDURE .
  8. Road test the vehicle to verify the repair.