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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> 948TE/9HP48 Automatic Transmission (Service Information) >> BELLHOUSING >> Removal And Installation >> BELLHOUSING Installation

BELLHOUSING Installation

GC0159183Courtesy of CHRYSLER GROUP, LLC
  1. Install a NEW  seal (1) in the port in the transmission housing.
    GC0160090Courtesy of CHRYSLER GROUP, LLC
  2. Install a NEW  gasket (1) on the sealing surface of the transmission housing (2).
  3. If necessary, replace the output seal and the impeller hub seal.
    GC0159912Courtesy of CHRYSLER GROUP, LLC
  4. Guide the bellhousing (1) downward over the input and output shafts and onto the transmission housing (2).
    GC0159636Courtesy of CHRYSLER GROUP, LLC
  5. Rotate the output gear clockwise to assure guide pin (1) alignment.
    GC0159449Courtesy of CHRYSLER GROUP, LLC
  6. Rotate the output gear support (1) through the window (2) behind the valve body until the guide pin engages the receptacle hole in the bellhousing.
  7. Engage the guide pins in the transmission housing into the receptacle holes in the bellhousing to assure proper alignment.
  8. Install several bolts to hold the bell housing to the transmission housing. Tighten the bolts hand tight.
  9. Position the transmission on the bench with the bellhousing facing outward.
    GC0159303Courtesy of CHRYSLER GROUP, LLC
  10. Install the bolts (1) with NEW  seal washers to hold the bellhousing to the output gear support and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0159940Courtesy of CHRYSLER GROUP, LLC
  11. Install the bolts (1) to hold the bellhousing to the transmission housing and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0160131Courtesy of CHRYSLER GROUP, LLC
  12. Install NEW  O-rings on both ends of the fluid transfer tubes.
  13. Install the fluid adapter tubes (1) in the transmission housing.
    GC0159478Courtesy of CHRYSLER GROUP, LLC
  14. Insert the speed sensors (1) into the transmission with the wire harness connected.
    GC0159900Courtesy of CHRYSLER GROUP, LLC
  15. Install the speed sensor screw (1) to hold the speed sensors to the transmission housing and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0159550Courtesy of CHRYSLER GROUP, LLC
  16. Place the Transmission Range Sensor (TRS) (1) in position on the transmission with the wire harness connected.
    GC0159858Courtesy of CHRYSLER GROUP, LLC
  17. Install the TRS screw (1) to hold the TRS to the transmission housing and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0159613Courtesy of CHRYSLER GROUP, LLC
  18. Place the valve body (1) in position on the transmission.
  19. Place the transmission solenoid wire harness connector (2) in position on the solenoids.
  20. Press the transmission solenoid wire harness connector (2) inward to engage the terminals on the solenoids.
    GC0159917Courtesy of CHRYSLER GROUP, LLC
  21. Install the screws (1) to hold the transmission solenoid wire harness connector (2) to the valve body and solenoids and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0160089Courtesy of CHRYSLER GROUP, LLC
  22. Connect the wire harness connector (2) to the fluid pressure transducer (1).
    GC0159202Courtesy of CHRYSLER GROUP, LLC
  23. Turn the valve body (1) over and align with the fluid transfer tubes.
    GC0160032Courtesy of CHRYSLER GROUP, LLC
  24. Guide the park lock valve (2) into the slot (3) on the manual valve.
  25. Firmly press (4) the valve body (1) inward until the O-rings on the fluid transfer adapters engage into receptacle holes on the valve body.
    GC0159929Courtesy of CHRYSLER GROUP, LLC
  26. Install the valve body bolts (1) to hold the valve body to the transmission housing and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0159407Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    A light coating of assembly lube can be applied to the O-ring seals (2) of the transmission solenoid connector to ease installation.

  27. Install NEW  O-ring seals (2) on the transmission solenoid connector (1).
    GC0159860Courtesy of CHRYSLER GROUP, LLC
  28. Place the valve body cover pan (1) in position on the transmission.
    NOTE:

    Be certain that the flat side (2) on the transmission solenoid connector (3) is aligned with the flat spot on the valve body cover pan (1).

  29. Insert the transmission solenoid connector (3) into the opening on the inside of valve body cover pan (1).
    GC0159610Courtesy of CHRYSLER GROUP, LLC
  30. Press the transmission solenoid connector inward until the retainer clip groove (1) is exposed on the outside of the valve body cover pan.
  31. Install the clip (2) to hold the transmission solenoid connector in the valve body cover pan.
    GC0159864Courtesy of CHRYSLER GROUP, LLC
  32. Install a NEW  gasket seal (1) in the groove around the sealing surface of the valve body cover pan (2).
    GC0160006Courtesy of CHRYSLER GROUP, LLC
  33. Install the valve body cover pan and valve body cover pan bolts (1) to hold the valve body cover pan to the transmission housing and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  34. Install the transmission in the vehicle. Refer to REMOVAL AND INSTALLATION .
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