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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Transmission >> Automatic Trans >> 948TE/9HP48 Automatic Transmission (Service Information) >> Clutch, F Dog >> Disassembly And Assembly >> Disassembly And Assembly >> F-Clutch, Dog Disassembly

F-Clutch, Dog Disassembly

WARNING:

Always wear safety glasses when cleaning, disassembling and assembling the transmission/transaxle. Contents of the transmission/transaxle can become projectiles (e.g., springs, snap-rings, as well as metal and other debris). Failure to wear safety glasses may result in severe personal injury.

NOTE:

The Dog F-clutch is located in the output gear support.

  1. Clamp the output gear support assembly in a suitable bench vise.
    GC0159325Courtesy of CHRYSLER GROUP, LLC
  2. Using a suitable screw driver, pry the staking (1) in the locking plate outward to allow to stake nut to rotate.
    GC0160112Courtesy of CHRYSLER GROUP, LLC
  3. Using tool (special tool #2012900210, Wrench, Spanner) (1), remove the stake nut (2) holding the output gear and bearing to the output gear support hub.
    GC0159972Courtesy of CHRYSLER GROUP, LLC
  4. Remove the lock plate (1) from the output gear support (3).
    GC0159825Courtesy of CHRYSLER GROUP, LLC
  5. Remove the output gear (1) from the output gear support (2).
    NOTE:

    The double roller bearing in the output gear cannot be removed. If the bearing is damaged, replace the output gear.

    GC0160041Courtesy of CHRYSLER GROUP, LLC
  6. Using tool (special tool #C-637, Slide Hammer, Universal) (1) and (special tool #7794-A, Remover, Seal) (2), remove the F-clutch, dog thrust plate (3) from the output gear support hub.
    GC0159848Courtesy of CHRYSLER GROUP, LLC
  7. Using a suitable screw driver, remove the snap-ring (1) holding the F-clutch, dog plug and piston in the output gear support hub (2).
    GC0180726Courtesy of CHRYSLER GROUP, LLC
  8. Place the fluid transfer tube (2) into port shown in output gear support (3).support.
    CAUTION:

    Do not exceed 138 kPa (20 psi) or damage may occur.

    NOTE:

    Place a shop towel over the F-clutch, dog and plug prior to applying air.

  9. Using an air supply regulated to 138 kPa (20psi) and a rubber tipped blow gun (1), remove the F-clutch, dog piston and plug (4) from the output gear support hub.
    GC0159931Courtesy of CHRYSLER GROUP, LLC
  10. Remove the F-clutch, dog plug from the F-clutch, dog piston.
  11. Remove the O-ring seal (2) from the inside of the F-clutch, dog plug (1).
    GC0159440Courtesy of CHRYSLER GROUP, LLC
  12. Using a suitable tool (3), remove the outer O-ring seal (2) from the F-clutch, dog piston (1).
    GC0159299Courtesy of CHRYSLER GROUP, LLC
  13. Remove the inner O-ring seal (1) from the F-clutch, dog piston (2).
    GC0160009Courtesy of CHRYSLER GROUP, LLC
  14. Remove the upper O-ring seal (1) from the groove inside the output gear support hub (2).
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