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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> Heating & Air Conditioning (Service Information) >> Plumbing, Front >> Valve, A/C Expansion >> Removal And Installation >> Installation

Removal And Installation: Installation

CAUTION:

Be certain to adjust the refrigerant oil level when servicing the A/C refrigerant system. Failure to properly adjust the refrigerant oil level will prevent the A/C system from operating as designed and can cause serious A/C compressor damage.

NOTE:

When replacing multiple A/C system components, refer to the Refrigerant Oil Capacities chart to determine how much oil should be added to the refrigerant system. Refer to OIL, REFRIGERANT, STANDARD PROCEDURE .

NOTE:

Replacement of the O-ring seals is required anytime a refrigerant line or expansion valve is disconnected. Failure to replace the rubber O-ring seals may result in a refrigerant system leak.

  1. Remove the tape or plugs from the opened refrigerant line fittings and the evaporator and expansion valve ports.
  2. Lubricate NEW  O-ring seals with clean refrigerant oil and install them onto the evaporator tube fittings. Use only the specified seals as they are made of a special material for the system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
    GC0177854Courtesy of CHRYSLER GROUP, LLC
  3. Install the A/C expansion valve (2) onto the Evaporator Tapping Block.
  4. Install the two bolts (3) that secure the A/C expansion valve to the Evaporator Tapping Block and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
    GC0177216Courtesy of CHRYSLER GROUP, LLC
  5. Lubricate NEW  O-ring seals with clean refrigerant oil and install them onto the refrigerant line fittings. Use only the specified seals as they are made of a special material for the system. Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
    CAUTION:

    Use care when installing the A/C lines to the A/C expansion valve. Carefully align the tube ends with the valve prior to tightening the A/C line retaining nut or damage to the sealing rings and tube ends may occur.

  6. Connect the Refrigerant Lines (2) to the Expansion Valve (1).
  7. Install the nut (3) that secures the Refrigerant Lines to Expansion Valve and tighten to the proper torque specifications. Refer to TECHNICAL SPECIFICATIONS .
  8. Evacuate the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  9. Charge the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  10. Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .