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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Heating & Air Conditioning (Service Information) >> Plumbing, Front >> Assembly, A/C Suction And Liquid Line >> Removal And Installation >> Removal

Removal And Installation: Removal

WARNING:

Review the safety precautions and warnings in this article before performing this procedure. Failure to follow these instructions may result in serious or fatal injury.

  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Recover the refrigerant from the refrigerant system. Refer to PLUMBING, FRONT, STANDARD PROCEDURE .
  3. Remove the air cleaner resonator. Refer to RESONATOR, AIR CLEANER, REMOVAL AND INSTALLATION .
  4. Remove the Bank 1/Solenoid 1 variable valve lift solenoid. Refer to SOLENOID, VARIABLE VALVE LIFT, REMOVAL AND INSTALLATION .
  5. Remove cylinders 1 and 3 ignition coils. Refer to COIL, IGNITION, REMOVAL AND INSTALLATION .
  6. Remove the coolant recovery bottle fasteners and position aside with hoses still connected. Refer to BOTTLE, PRESSURIZED COOLANT, REMOVAL AND INSTALLATION .
    GC0177325Courtesy of CHRYSLER GROUP, LLC
  7. Remove the fuel vapor tube assembly ball stud (2) and disconnect the cam phaser actuator wire harness connector (1).
    GC0177926Courtesy of CHRYSLER GROUP, LLC
  8. Remove the Antilock Brake System (ABS) Module cover (1).
  9. Remove the washer reservoir neck (2).
    GC0177462Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the ABS Module wire harness connector.
  11. Remove the right front shock tower brace (1).
  12. Remove the right front fascia support bracket (2).
  13. Remove the front engine belly pan. Refer to BELLY PAN, FRONT, REMOVAL AND INSTALLATION .
  14. Remove the front belly pan. Refer to BELLY PAN, FRONT, REMOVAL AND INSTALLATION .
    GC0178373Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the A/C suction line (1, 3) from the A/C compressor, then remove and discard  the O-ring seal and gasket.
    GC0177705Courtesy of CHRYSLER GROUP, LLC
  16. Disconnect the A/C liquid line (3, 4) from the A/C condenser, then remove and discard  the O-ring seal and gasket.
  17. Remove the support and lower the vehicle.
  18. Remove the right engine insulator. Refer to INSULATOR, ENGINE MOUNT, RIGHT, REMOVAL AND INSTALLATION .
    GC0178047Courtesy of CHRYSLER GROUP, LLC
  19. On models equipped with the Heating, Ventilation and Air Conditioning, Rear (HVACR) system, loosen the extension line fitting nuts (1), disconnect the A/C suction and liquid extension line from the assembly.
  20. Remove the A/C line assembly to front expansion valve nut (2) and discard  the O-rings and gasket.
  21. Remove the two A/C line assembly to bulkhead nuts (3)
    GC0178365Courtesy of CHRYSLER GROUP, LLC
  22. Remove the two A/C line assembly to body fasteners (1).
  23. Remove the A/C line assembly (2) from the engine compartment.
  24. Install plugs in or tape over all the opened refrigerant line fittings and the compressor and expansion valve ports.
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