A/C Clutch: Removal
NOTE:
The A/C clutch can be serviced with the refrigerant system fully charged.
NOTE:
Compressor clutch removal shown off vehicle for clarity.
- Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
- Remove the accessory drive belt. Refer to BELT, SERPENTINE, REMOVAL AND INSTALLATION .
- Remove the front right wheelhouse splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
- Disconnect the engine wire harness from the A/C clutch coil connector.
- If required (depending on A/C compressor application), remove the A/C clutch coil connector and lead from the connector bracket.
- Remove the compressor shaft bolt (2). A band-type oil filter wrench or a strap wrench may be used to hold the clutch plate (1) from rotating during bolt removal.CAUTION:
Do not pry between the clutch plate and the pulley and bearing assembly to remove the clutch plate from the compressor shaft as this may damage the clutch plate.
NOTE:Use care not to lose any clutch shim(s) during removal of the clutch plate, as they may be reused during the clutch plate installation process.
- Tap the clutch plate (1) lightly with a plastic mallet to release it from the splines on the compressor shaft and remove the clutch plate and shim(s).
- Using A/C Snap Ring Pliers 9764 or equivalent, remove the snap ring (1) that secures the pulley and bearing assembly (2) to the A/C compressor and remove the pulley and bearing assembly.
- Using A/C Snap Ring Pliers 9764 or equivalent, remove the snap ring (1) that secures the A/C clutch coil (2) to the A/C compressor and remove the coil.


