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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 3.6L Engine (Service Information) >> Cylinder Head >> Diagnosis And Testing >> Cylinder-To-Water Jacket Leakage Test

Cylinder-To-Water Jacket Leakage Test

WARNING:

USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING WITH COOLANT PRESSURE CAP REMOVED.

VISUAL TEST METHOD 

With the engine cool, remove the coolant pressure cap. Start the engine and allow it to warm up until thermostat opens.

If a large combustion/compression pressure leak exists, bubbles will be visible in the coolant.

PRESSURE TEST METHOD 

GC0091795Courtesy of CHRYSLER GROUP, LLC
WARNING:

WITH THE COOLING SYSTEM TESTER IN PLACE, PRESSURE WILL BUILD UP FAST. EXCESSIVE PRESSURE BUILT UP BY CONTINUOUS ENGINE OPERATION MUST BE RELEASED TO A SAFE PRESSURE POINT. NEVER PERMIT THE PRESSURE TO EXCEED 138 kPa (20 psi).

Install SVT275 Cooling Pressure Tester available from Mopar® Service Equipment, or an equivalent to the pressurized coolant bottle. Start the engine and observe the tester's pressure gauge. If gauge pulsates with every power stroke of a cylinder a combustion pressure leak is evident.

CHEMICAL TEST METHOD 

GC0104457Courtesy of CHRYSLER GROUP, LLC

Combustion leaks into the cooling system can also be checked by using a (special tool #C-3685-A, Bloc-Chek Kit) or equivalent. Perform the test following the procedures supplied with the tool kit.