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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Base Brakes (Service Information) >> Hydraulic/Mechanical >> Master Cylinder, Brake >> Removal And Installation >> Installation

Removal And Installation: Installation

CAUTION:

When installing master cylinder on vehicle, a NEW vacuum seal MUST be installed on master cylinder.

  1. Bench bleed the brake master cylinder. Refer to MASTER CYLINDER, BRAKE, STANDARD PROCEDURE .
  2. Wipe the face of the power brake booster clean where the vacuum seal on the rear of the master cylinder comes in contact when it's installed. Do not get any cleaner or debris inside the booster  .
  3. Install a NEW  master cylinder vacuum seal, make sure that the seal fits squarely into the groove.
    GC0177521Courtesy of CHRYSLER GROUP, LLC
  4. Position the master cylinder on the brake booster and install NEW  master cylinder to booster fasteners (2), tighten to the proper torque specifications. Refer to TORQUE SPECIFICATIONS  .
  5. Install the brake fluid level sensor (1).
    GC0177723Courtesy of CHRYSLER GROUP, LLC
  6. Place the ends of the brake lines in the master cylinder and tighten the brake line flare fasteners (2) to the proper torque specifications. Refer to TORQUE SPECIFICATIONS  .
  7. Bleed the brakes. Refer to STANDARD PROCEDURE .
  8. Install the air cleaner resonator. Refer to RESONATOR, AIR CLEANER, REMOVAL AND INSTALLATION .
  9. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .