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Home >> Ford >> 2015 >> Explorer Limited, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.5L Ti-VCT >> Removal And Installation >> Upper Intake Manifold >> Removal

Upper Intake Manifold: Removal

NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

  1. 1.

    Remove the ACL outlet pipe. REFER to Intake Air Distribution and Filtering .

  1. 2.

    Disconnect the EVAP canister purge valve and throttle body electrical connectors.
    • Detach the wiring harness pin-type retainer.
GFD34478Courtesy of FORD MOTOR COMPANY

  1. 3.

    Disconnect the EVAP vapor tube from the EVAP canister purge valve. REFER to Fuel System General Information .
    • Detach the EVAP vapor tube from the 2 retainers.
GFD34479Courtesy of FORD MOTOR COMPANY

  1. 4.

    Release the clamps and disconnect the power brake booster vacuum supply hose and crankcase ventilation hose from the upper intake manifold.
GFD34664Courtesy of FORD MOTOR COMPANY

  1. 5.

    Detach the 2 coolant tube retainers from the upper intake manifold.
GFD34481Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the upper intake manifold support bracket bolt.
GFD34482Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the 7 bolts and the upper intake manifold.
    • Remove and discard the gasket.
    • Clean and inspect all of the sealing surfaces of the upper and lower intake manifold.
GFD34483Courtesy of FORD MOTOR COMPANY