Removal And Installation: Engine: Installation

• 1.
  
  Lubricate the torque converter pilot hub with Multi-Purpose Grease.
  • Remove the 307-566 and bolt.

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NOTE: Align the torque converter stud marked during removal with the mark on the flexplate.
• 2.
  Using the 300-OTC1819E and 303-D089 D93P-6001-A3, assemble the engine and transaxle.

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• 3.
  
  Install the 2 transaxle-to-engine bolts and stud bolt.
  • Tighten to 48 Nm (35 lb-ft).

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• 4.
  
  Install the 3 engine-to-transaxle bolts.
  • Tighten to 48 Nm (35 lb-ft).

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• 5.
  
  Install the 3 transaxle-to-engine bolts.
  • Tighten to 48 Nm (35 lb-ft).

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• 6.
  
  Using the 300-OTC1819E and 303-D089 D93P-6001-A3 position the engine and transaxle onto the 300-OTC1585AE.

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NOTE: Position a block of wood under the transaxle.
• 7.
  Install the 014-00001.

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• 8.
  
  Connect the PCV tube to the turbocharger inlet pipe.

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• 9.
  
  Install the wire terminal and nut on the generator.
  • Tighten to 17 Nm (150 lb-in) and install the cap.
  • Disconnect the wire harness electrical connector.
  • Attach the 4 wiring harness retainers to the engine.

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• 10.
  
  Attach the wiring harness retainer to the transaxle-to-engine stud bolt.

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NOTE: Only rotate the engine in a clockwise direction or engine damage will occur.
• 11.
  Install the 4 torque converter nuts.
  • Tighten to 40 Nm (30 lb-ft).

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• 12.
  
  Install the starter insulator.

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• 13.
  
  Install the starter and the 2 stud bolts.
  • Tighten to 35 Nm (26 lb-ft).

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• 14.
  
  Install the 2 starter wire terminals, the ground wire and the 3 nuts.
  • Tighten the ground wire nut to 18 Nm (159 lb-in).
  • Tighten the large starter wire terminal nut to 12 Nm (106 lb-in).
  • Tighten the small starter wire terminal nut to 5 Nm (44 lb-in).
  • Install the starter cable cover.

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• 15.
  
  Raise the engine and transaxle assembly into the vehicle and install the transaxle support insulator bolt.
  • Tighten to 150 Nm (111 lb-ft).

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• 16.
  
  Install the engine support insulator, the 4 nuts and the 3 bolts.
  • Tighten bolts to 90 Nm (66 lb-ft).
  • Tighten nuts to 125 Nm (92 lb-ft).

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• 17.
  
  Install the A/C compressor, the 2 bolts and the stud.
  • Tighten the bolts to 25 Nm (18 lb-ft) and the stud to 9 Nm (80 lb-in).
  • Install the nut and tighten to 25 Nm (18 lb-ft).

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• 18.
  
  Install the A/C tube bracket bolt.
  • Tighten to 25 Nm (18 lb-ft).

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• 19.
  
  Connect the 2 A/C compressor electrical connectors.
  • Attach the wiring harness retainer to the A/C tube stud bolt.

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• 20.
  
  Install the A/C drive belt. REFER to Accessory Drive .

• 21.
  
  Connect the transaxle fluid cooler tubes onto the transaxle fluid CBV.

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• 22.
  
  Install the secondary latches onto the transaxle fluid cooler tubes at the transaxle fluid CBV.

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• 23.
  
  Install the 2 transaxle-to-oil pan bolts.
  • Tighten to 48 Nm (35 lb-ft).

NOTE: Lubricate the engine oil filter gasket with clean engine oil prior to installing the oil filter.
• 24.
  Install a new engine oil filter.
  • Tighten to 8 Nm (71 lb-in) plus an additional 180 degrees.

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NOTE: Make sure to install the correct circlip for this application. Failure to use the correct diameter circlip may result in shaft removal concerns or shaft damage during vehicle operation.
• 25.
  Install a new circlip.

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• 26.
  
  Install a seal protector on the LH halfshaft seal.

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NOTE: The sharp edges on the halfshaft splines can slice or puncture the oil seal. Use care when inserting the halfshaft into the transmission or damage to the seal may occur.
• 27.
  Push the LH halfshaft into the transmission so the circlip locks into the differential side gear. Pull the halfshaft inner end to make sure the circlip is locked.

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• 28.
  
  Install the RH halfshaft in the transmission and engage the halfshaft splines with the transmission side gears and install the 2 halfshaft nuts.
  • Torque: 25 Nm (18 lb-ft).

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• 29.
  
  Install the subframe. REFER to Uni-Body, Subframe and Mounting System .

• 30.
  
  Install the catalytic converter. REFER to Exhaust System .

• 31.
  
  Attach the 3 wiring harness retainers to the valve cover stud bolts.

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• 32.
  
  Install the ground cable and bolt.
  • Tighten to 11 Nm (97 lb-in).

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• 33.
  
  Connect the wiring harness electrical connector and the PCM electrical connector.
  • Slide the wiring harness down onto the bulkhead until the retainer tabs engage.
  • Attach the wiring harness retainer.

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• 34.
  
  Connect the EVAP tube. REFER to Fuel System General Information , Connect - Type 2.

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• 35.
  
  Connect the fuel supply tube. REFER to Fuel System General Information , Connect - Type 2.

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• 36.
  
  Connect the transaxle selector lever cable end to the manual control lever and install the 2 bracket bolts.
  • Tighten to 25 Nm (18 lb-ft).

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• 37.
  
  Connect the vacuum tube quick connect coupling to the brake booster. REFER to Fuel System General Information , Connect - Type 1.

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• 38.
  
  Install the lower radiator hose and clamp.

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• 39.
  
  Install the upper radiator hose, the heater hose and the 2 clamps.
  • Connect the heater hose quick connect coupling.
  • Attach the hoses to the 2 retaining clips.

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• 40.
  
  Install the degas bottle. REFER to Engine Cooling .

• 41.
  
  Install the underbody shield and the 4 retainers.

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• 42.
  
  Connect the CAC outlet tube.

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• 43.
  
  Connect the CAC inlet tube.

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• 44.
  
  Install the TCM bracket, install the 2 nuts and install the bolt.

  • 1.
    
    Tighten to 11 Nm (97 lb-in).

  • 2.
    
    Tighten to 63 Nm (46 lb-ft).

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• 45.
  
  Install the vacuum tube retainer and the wiring retainer on the TCM bracket.

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NOTE: Keep the TCM electrical connector straight when connecting it or damage to the connector terminals can occur.
• 46.
  Connect the TCM electrical connector.

  • 1.
    
    Slide the electrical connector straight into the TCM.

  • 2.
    
    Push the locking clip down.

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• 47.
  
  Connect the power feed wire to the positive battery terminal and install the nut.
  • Tighten to 9 Nm (80 lb-in).
  • Connect the power feed electrical connector to the positive battery terminal.

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• 48.
  
  Install the ground wire and stud bolt.
  • Tighten to 10 Nm (89 lb-in).
  • Connect the engine wiring harness electrical connector.

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• 49.
  
  Install the battery tray. REFER to Battery, Mounting and Cables .

• 50.
  
  Install the engine ACL and ACL outlet pipe. REFER to Intake Air Distribution and Filtering .

• 51.
  
  Install the cowl panel. REFER to Front End Body Panels .

• 52.
  
  Fill the engine with clean engine oil.

• 53.
  
  Fill and bleed the engine cooling system. REFER to Engine Cooling .

• 54.
  
  After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.