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Home >> Chrysler >> 2021 >> Voyager LX, Gas >> Repair and Diagnosis >> Transmission >> Transfer Case >> Power Transfer Unit (Service Information) >> Seal, Rear Output Shaft >> Removal And Installation >> Removal

Removal And Installation: Removal

  1. Position the transmission in neutral.
  2. Raise the and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  3. Remove the propeller shaft from the vehicle. Refer to REMOVAL AND INSTALLATION .
    GC0159481Courtesy of CHRYSLER GROUP, LLC
  4. Remove the circlip (2) from the groove in the rear output shaft (1).
    GC0159722Courtesy of CHRYSLER GROUP, LLC
  5. Remove the O-ring seal (1) from the groove in the rear output shaft (2).
    GC0159877Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    It may be necessary to punch a hole in the dust deflector to enable removal.

  6. Using suitable prying tools, pry the dust deflector (1) from the rear output shaft (2).
  7. Place a suitable drain pan under the Power Transfer Unit (PTU) output shaft to catch fluid that may spill from PTU when the seal is removed.
    GC0160059Courtesy of CHRYSLER GROUP, LLC
  8. Using tool

    (special tool #9082A, Remover, Bearing)

    (2), remove the seal (1) from the PTU housing.

    NOTE:

    It may be necessary to squeeze the spring fingers on tool (special tool #9082A, Remover, Bearing) with suitable pliers to lock the jaws into the shoulder on the lip seal.

  9. Clean and inspect the sealing surface and the seal bore. If any damage is present, replace the PTU.