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Home >> Chrysler >> 2021 >> Voyager LXi, Gas >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Frame And Bumpers >> Frame >> CROSSMEMBER, Front Suspension >> Removal And Installation >> Removal

Removal And Installation: Removal

GC0177266Courtesy of CHRYSLER GROUP, LLC
  1. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  2. Remove the steering shaft to steering gear pinch bolt (1), and DISCARD the pinch bolt. 

    Do not start to remove (or break free) pinch bolt with an impact wrench/gun. 

  3. Remove the dash seal to dash panel bolts (2).
  4. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  5. Remove the front wheels. Refer to REMOVAL AND INSTALLATION .
  6. Disconnect the outer tie rods and the lower ball joints from the steering knuckles. Refer to KNUCKLE, STEERING, REMOVAL AND INSTALLATION .
    GC0178112Courtesy of CHRYSLER GROUP, LLC
  7. Remove the lower stabilizer bar link mounting nuts (3) from the stabilizer bar.
  8. Remove the side belly pans. Refer to BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  9. Remove the exhaust crossunder pipe. Refer to PIPE, EXHAUST CROSSUNDER, REMOVAL AND INSTALLATION .
    GC0177368Courtesy of CHRYSLER GROUP, LLC
  10. Remove the bolt (1) attaching the mount (2) to the transmission bracket.
    GC0178068Courtesy of CHRYSLER GROUP, LLC
  11. Remove the bolts (2) attaching the coolant pipe (1) to the crossmember.
    GC0177302Courtesy of CHRYSLER GROUP, LLC
  12. Remove the bolts (1) attaching the radiator support (2) to the crossmember.
  13. Remove the lower washer solvent reservoir fastener at the cradle.
  14. Remove the axles shafts. Refer to REMOVAL AND INSTALLATION or REMOVAL AND INSTALLATION .
    GC0188600Courtesy of CHRYSLER GROUP, LLC
  15. Disconnect the wire harness connectors (1) at the steering gear.
    GC0177989Courtesy of CHRYSLER GROUP, LLC
  16. Using a marker or equivalent, mark the front position of the crossmember on the frame mount (1).
    GC0178048Courtesy of CHRYSLER GROUP, LLC
  17. Using a marker or equivalent, mark the rear position of the crossmember on the frame mount (1).
    GC0177371Courtesy of CHRYSLER GROUP, LLC
  18. Remove the rear control arm mount outer bolts (1).
    GC0177599Courtesy of CHRYSLER GROUP, LLC
  19. Support the crossmember (1) with a suitable lifting device, remove the front and mid position bolts (3) and DISCARD  , remove and retain the rear bolts (2) and remove the crossmember assembly.